Summary
Overview
Work History
Education
Skills
Projects And Responsibilities
Certification
Websites
Accomplishments
Timeline
Generic
MADHUKAR YADAV

MADHUKAR YADAV

Noida

Summary

Dynamic Control system Engineer with extensive experience at Honeywell Automation, specializing in EPKS commissioning and DCS programming. Proven track record in system integration and Factory Acceptance Testing, demonstrating strong problem-solving skills and a commitment to excellence in process control. Adept at delivering high-quality results in complex projects.

Overview

18
18
years of professional experience
3
3
Certifications

Work History

Sr. Instrumentation Engineer

Qatar Tec W.L.L
Doha
04.2025 - 01.2026
  • Executed commissioning of Honeywell’s Experion Process Knowledge System (EPKS) DCS and Safety Manager ESD.

Process Control Engineer

Nova Energies
Murmunsk
02.2023 - 02.2025
  • Commissioned Honeywell's Experion Process Knowledge System (EPKS) DCS and Safety Manager ESD.

Sr. Engineer

Samsung Engineering India Pvt. Ltd.
12.2019 - 01.2023
  • Factory Acceptance testing of Duqm Project Yokogawa's Centum VP DCS.
  • Factory Acceptance testing of Bapco BMP project MCMS Bently Nevada 3500 and Yokogawa's Centum VP DCS and Prosafe RS ESD.
  • Preparing MR and TBE for ICSS, MMS.

Sr. System Engineer

Honeywell Automation India Ltd.
07.2011 - 12.2019
  • Design, validation, testing and commissioning of Honeywell's Experion Process Knowledge System (EPKS) DCS.
  • Graphics preparation and modification in EPKS DCS system using HMI web display Builder.
  • Development of Simple & Complex Loops, Sequence control modules.
  • Ordering & Procurement for the Honeywell and 3rd party material.
  • Preparing various hardware documents like: Details Layout Diagram, Electrical Power Distribution, and Detail Outline Diagram, BOM, etc.
  • Integration testing of various 3rd party such as MPS, STMS, FAS, CCS, PSA, SM.

Executive Engineer

Yokogawa India Ltd.
12.2010 - 07.2011
  • Erection & Commissioning of Yokogawa DCS Centum VP.
  • Communication of Centum DCS with VFD, Actuator Sensor Interface via Profibus.

Project Engineer

I.B. Automation Projectes Pvt. Ltd.
09.2007 - 12.2010
  • Erection & Commissioning of Honeywell DCS EPKS.
  • Revamp Job: Yokogawa CS-3000 with Honeywell C200.
  • Developing the graphics per PEF & P&ID.

Education

B.E. - Electronic Instrumentation and Control

Institute of Engineering & Technology
Alwar, Rajasthan
01.2007

Skills

  • EPKS commissioning
  • DCS programming
  • System integration
  • Factory Acceptance Testing
  • Loop Check
  • Process control

Projects And Responsibilities

  • QAFAC PLC migration and shutdown, Lead the DCS scope., Developed, FAT, SAT and commissioning of all Demin, MBP, CBF, CP, Neutralization SCMs., Prepared various hardware documents like: Details Layout Diagram, Electrical Power Distribution, and Detail Outline Diagram, BOM, Preparing IO Database, FAT procedure.
  • JAZAN- IGCC Pkg-05, Lead the software team of 8 DCS engineers., Developed and demonstrated Filter Press Sequence., MPS, STMS, FAS, CCS, PSA, CRMS system I-FAT with EPKS.
  • SADAF EDC and ETHYLENE DCS HMI migration, Ordering & Procurement for the Honeywell and 3rd party material., Preparing various hardware documents like: Details Layout Diagram, Electrical Power Distribution, and Detail Outline Diagram, BOM, FDS, DDS Etc., Pre-FAT & FAT of 3 qty. server cabinets along with EBR, ESVT, AVS, ESTs.
  • BOURGE 3, Functional Test & Commissioning Support for PE4X & PE5X area., SAT & Loop Test for Series C IOs.
  • MA'ADEN, Development of control schemes with reference of C & I Diagrams., EDMT Tool for generation of Bulk Loops.
  • SHAH GAS DEVELOPMENT, Development of Simple & Complex Loops, Logics for Package 3 (SRU & TGTU)., Replication of 0751 into 0752, 0753, 0754 using Smart Builder Tool.
  • SHREE RENUKA SUGAR LTD., Erection & Commissioning Centum VP, PRM (Process resource management)., Communication with Actuator Sensor Interface (AS-I) via Profibus., Communication with VFD & SIMOCOD MCC via Profibus.
  • RELIANCE INDUSTRIES LTD., PATALGANGA, Revamp Job for LAB (BMS & ESD with Centum VP & Prosafe RS)., Modbus Communication with ABB DCS.
  • IFFCO, KALOL, Revamp Job: Yokogawa Centum CS, with Centum VP., On site commissioning of the plant.
  • NYBRO FGS, Developed and tested of Function Logic Diagram (FLD) from Cause & Effect (C & E) for FGS (Fire & Gas) in Safety Manager.
  • NATIONAL ALUMINIUM COMPANY LTD. DAMANJODI, Revamp Job: Yokogawa CS-3000 with Honeywell C200., Communication between AB PLC with Honeywell DCS.
  • SHELL PEARL GTL, Building HMI display screens, validating & organized schedules for FAT.

Certification

Function Safety Engineer Level
1 by TUV SUD Certificate No.
IN/17167/185446

Accomplishments

Received appreciation
certificate from QAFAC

Timeline

Sr. Instrumentation Engineer

Qatar Tec W.L.L
04.2025 - 01.2026

Process Control Engineer

Nova Energies
02.2023 - 02.2025

Sr. Engineer

Samsung Engineering India Pvt. Ltd.
12.2019 - 01.2023

Sr. System Engineer

Honeywell Automation India Ltd.
07.2011 - 12.2019

Executive Engineer

Yokogawa India Ltd.
12.2010 - 07.2011

Project Engineer

I.B. Automation Projectes Pvt. Ltd.
09.2007 - 12.2010

B.E. - Electronic Instrumentation and Control

Institute of Engineering & Technology
MADHUKAR YADAV