Madhukumar SM

1. Leading the level 2 automation team for HSM2 and HSM3 and supporting process and quality-related modifications in furnace and mill level 2 automation to improve productivity and quality.
2. Finalized necessary software and hardware for HSM2 furnace level 2 automation upgrades by discussing with automation suppliers.
3. Coordinated with HSM3 mill level 2 and furnace level 2 automation suppliers to integrate necessary software and hardware enhancements, addressing productivity and quality issues present in HSM2.
4. Attended TMEIC system integration test of Level 2 automation(HSM3) and ensured that all the required software was developed before commissioning.
5. Responsible for setting up the complete Mill L1 and Mill L2 network in HSM3 commissioning along with Level 2 automation commissioning.

• Optimized production processes through continuous improvement initiatives, resulting in higher output levels.
• Mentored junior engineers in the principles of process automation, fostering a culture of knowledge sharing and professional growth.
• HMI and MILL L2 engineering for Plate revamp project (Erdemir, Turkey).
• Upgraded mill pacing for JSW HSM2 customer to improve the productivity of the mill.

• Managed multiple projects simultaneously while adhering to strict deadlines and maintaining a high level of attention to detail.
• Assisted in developing cost-effective solutions to engineering problems
• Basic engineering for reheating furnace projects. (Preparing IO list, Finalizing automation hardware and software as per contract specification, etc.)
• IO checking cold/hot commissioning along with all safety functions.
• Co-ordination between various groups on site like mechanical, Suppliers and other team members for faster and smoother commissioning
• Commissioning of Tension leveling and Inspection Line (BSL, SAIL, Bokaro).
• Commissioning of Billet Reheating furnace 50t/h combustion system in Pakistan Karachi

• Leveraged strong programming skills to develop custom scripts for PLCs, HMIs, and other control system components used in automated machines.
• Reduced equipment downtime with proactive maintenance and troubleshooting of automated machinery.
• Successfully managed multiple concurrent projects involving the installation, and commissioning of industrial automation systems.
• Daily CAPA for prime and Non-Prime NCO coils
• Tuning Mill models for improving quality parameters.
• Analysis of Runbacks, kickbacks, unplanned plate, cobble and its CAPA.