Mahesh Doni
Doddaballapur
Summary
Results-driven Design Engineer with five years of experience in engineering drawing management, manufacturing support, and bill of materials development. Proven expertise in SAP B1, SolidWorks, Catia V5, and AutoCAD, complemented by a strong ability to excel in fast-paced environments. Skilled in optimizing production processes and managing cross-functional priorities while fostering collaboration across all organizational levels. Committed to driving operational efficiency, reducing costs, and enhancing customer satisfaction.
Overview
4
4
years of professional experience
1
1
Certification
Work History
Senior Engineer
Legion Energy Products Pvt Ltd
06.2022 - Current
- Led end-to-end product lifecycle from 3D modelling and assemblies to drawing approvals and optimisation, ensuring strict alignment with project scope and client specifications.
- Performed FEM analysis using ANSYS for thermal, structural, and electromagnetic studies, enhancing validation and product reliability.
- Created and managed Bills of Materials in SAP B1 to support planning and procurement, ensuring smooth project execution and timely material availability.
- Executed Design Reviews and load calculations in compliance with international and Indian standards, ensuring structural integrity, construction feasibility, and seamless integration in substation projects.
- Streamlined material management by leveraging SAP B1 for creation and updates, significantly improving data accuracy and project efficiency.
- Enhanced Product quality and reliability through DFMEA/PFMEA analysis, APQP, and PPAP documentation, mitigating risks and ensuring adherence to customer requirements.
- Collaborated with cross-functional teams and clients to review technical documents, resolve challenges, and deliver projects within schedule.
Trainee Engineer
AEQUS Pvt Ltd
11.2021 - 06.2022
- Developed and optimized production workflows by preparing detailed operation instructions, documenting machine settings, and designing fixtures to enhance efficiency and minimize downtime.
- Performed process and analyses to identify potential risks, improve product quality, and drive continuous improvement initiatives.
- Reviewed Engineering drawings and technical manuals to ensure dimensional accuracy, manufacturable, and compliance with AS9100 aerospace standards.
- Diagnosed and resolved CNC machine issues swiftly, coordinating with manufacturers when necessary, resulting in a 20% reduction in machine downtime.
- Facilitated cross-functional communication to operational challenges and maintain production flow, achieving 95% on-time delivery.
Education
Bachelor of Engineering - Mechanical
KLE College of Engineering and Technology, Chikkod
01.2020
Diploma - Mechanical Engineering
SJPN Trust’s Polytechnic, Nidasoshi
01.2016
Skills
- Proficient in SolidWorks, Siemens NX, and CATIA V5
- SAP B1 – Bill of materials management
- ANSYS – Thermal, Structural, Electromagnetic
- Machining processes, material management, and documentation
- Application of TPS, 8D analysis, and 5S methodologies
- Team management and supervisory experience
- Strong problem-solving and decision-making abilities
- Negotiation and cost-reduction initiatives
- Effective communication and client interaction
- Project management: multitasking, prioritisation, and deadline adherence
Certification
Master Development Program (MDP) | GITAM School of Business April 2022 to September 2025 Completed a structured leadership program focused on Personal Development, team building, and strategic decision making. and participated in case studies, simulations, and group activities to build skills in communication, emotional intelligence, and time management. Apprenticeship | Indo-MIM Pvt Ltd February-2022 to July-2022 Acquired practical experience in turning, milling, and drilling processes while supporting production and quality teams. Learned to read Engineering drawings, follow SOPs, and apply quality control, including tolerance and process checks. Internship | Abhishek Alloys Pvt Ltd July-2019 to August-2019 Worked on core foundry operations such as sand preparation, mould making, and casting under guided supervision. Developed understanding of defect analysis, material behaviour, and process parameters for maintaining casting quality.
LANGUAGES
English, Hindi, Kannada, Basic Marathi.
Timeline
Senior Engineer
Legion Energy Products Pvt Ltd
06.2022 - Current
Trainee Engineer
AEQUS Pvt Ltd
11.2021 - 06.2022
Diploma - Mechanical Engineering
SJPN Trust’s Polytechnic, Nidasoshi
Bachelor of Engineering - Mechanical
KLE College of Engineering and Technology, Chikkod
IMPROVEMENTS
- Trained new joiners by preparing comprehensive training materials and documentation to ensure smooth onboarding and effective knowledge transfer.
- Defined and monitored Key Performance Indicators (KPIs) for the value stream to drive data informed decisions and support continuous improvement initiatives.
- Represented the company at industry exhibitions such as Grid-Con and Elecrama, showcasing technical product demonstrations and engaging with potential clients.
- Conducted site Visits to identify and resolve technical challenges, providing on-the-spot solutions to ensure uninterrupted operations.
- Visited clients and utility stakeholders for technical discussions, document clarifications, and securing approvals for engineering documentation.
Training
- Master Development Program (MDP) | GITAM School of Business April 2022 to September 2025 Completed a structured leadership program focused on Personal Development, team building, and strategic decision-making. and participated in case studies, simulations, and group activities to build skills in communication, emotional intelligence, and time management.
- Apprenticeship | Indo-MIM Pvt Ltd February-2022 to July-2022 Acquired practical experience in turning, milling, and drilling processes while supporting production and quality teams. Learned to read Engineering drawings, follow SOPs, and apply quality control, including tolerance and process checks.
- Internship | Abhishek Alloys Pvt Ltd July-2019 to August-2019 Worked on core foundry operations such as sand preparation, mould making, and casting under guided supervision. Developed understanding of defect analysis, material behaviour, and process parameters for maintaining casting quality.