Summary
Overview
Work History
Education
Skills
Additional Information
Certification
Languages
Timeline
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Manas Choudhary

Shimla

Summary

Mechanical Engineer (B.Tech, VIT) experienced in EV systems, hybrid modeling, and advanced simulations. Led award-winning student teams, managed technical projects, and handled sponsorship, documentation, and outreach initiatives. Certified in automotive systems and engineering tools, with strong leadership and teamwork skills.

Overview

3
3
years of professional experience
1
1
Certification

Work History

CAE Engineer Intern

Simulation Lab
07.2025 - 09.2025
  • Modeled and analyzed EV battery thermal behavior using nanofluid coolants.
  • Optimized coolant flow patterns to elevate cooling efficiency above conventional fluids.
  • Demonstrated 20%+ improved heat transfer over standard methods in tested prototypes.
  • Validated system performance with both simulations and experiments, contributing to scalable and reliable designs.


Head of Brakes | Management Board

Zuura Formula Racing
10.2022 - 10.2024
  • Formula Student race car team, focusing on engineering and design.
  • Acted as a team leader in group projects, delegating tasks and providing feedback.
  • Led the design and development of the braking system for the Formula Student race car, ensuring compliance with FSAE regulations and optimizing for performance and safety.
  • Participated at Formula Imperial 2023 and Supra SAE 2024 organized at Buddh International Circuit, helping the team win the 'Best Business Plan and Cost Report' award.
  • Worked with the management members to procure sponsorships for the benefit of the team in the present as well as long-term run.
  • Led and contributed to multiple social media campaigns to promote the team, increasing engagement and visibility across platforms through strategic content planning and branding initiatives.

Mechanical Engineering Intern

Adani Thermal Power Plant
08.2023 - 09.2023
  • Achieved a comprehensive understanding of thermal power plant operations.
  • Gained hands-on experience in operating machinery and safety protocols.
  • Was able to apply the theoretical knowledge gained on the plant site.
  • Organized tasks efficiently while adhering to tight deadlines set by management.
  • A thermal power plant focusing on energy production.

Education

B.Tech - Mechanical Engineering with Specialization in EV

Vellore Institute of Technology
Chennai, India
09-2025

High School - PCM with Engineering Graphics

Delhi Public School
Ranchi, India
05.2021

Skills

  • Solidworks
  • Ansys
  • Critical Thinking & Problem Solving
  • Project research
  • CAD & FEA
  • Leadership & Teamwork
  • Effective Communication
  • Documentation

Additional Information

SIMULINK-BASED VEHICLE PERFORMANCE ANALYSIS

• Developed HEV model in MATLAB Simulink to predict specs from driving cycle inputs.

• Modeled hybrid power distribution using torque, SOC%, and climate conditions.

BATTERY PACK DESIGN AND HYBRID COOLING SYSTEM

• Designed ANSYS model of battery pack with integrated liquid-air cooling.

• Reduced peak temperatures and validated performance via experimental comparison.

BOLLARD MATERIAL INNOVATION FOR ROAD SAFETY

• Conducted ANSYS-based compressive load testing on novel bollard materials.

• Proposed durable, cost-effective alternatives exceeding industry strength standards.

HYBRID ELECTRIC VEHICLE (HEV) VALIDATION USING SIMULINK AND PHYSICAL MODEL

• Validated HEV setup (NS Pulsar engine + motor) using real-world load simulations.

• Optimized hybrid ratios and improved energy management for smoother transitions.

REGENERATIVE CHARGING SYSTEM FOR EV SCOOTERS

• Designed turbine-based regenerative system to enhance braking energy recovery.

• Integrated with drivetrain, demonstrating extended EV range in urban scenarios.

ON-BOARD AMMONIA REGENERATION FOR SCR IN DIESEL TRUCKS

• Engineered closed-loop SCR system regenerating ammonia from exhaust gases.

• Reduced external ammonia needs using renewable-powered electrolysis.

TPMS ANODE STRUCTURES FOR ALUMINUM BATTERIES

• Designed and simulated TPMS-based anodes (Gyroid, Split-P, etc.) using COMSOL & LPBF.

• Achieved enhanced corrosion resistance and electrochemical efficiency via lattice optimization.


Certification

  • Toyota Production System | NPTEL
  • ISRO START Online Training on Overview of Space Sciences
  • Tata - Data Visualisation: Empowering Business with Effective Insights Job Simulation | Forage
  • GE Aerospace - Explore Engineering Job Simulation | Forage

Languages

English
Hindi
Bengali

Timeline

CAE Engineer Intern

Simulation Lab
07.2025 - 09.2025

Mechanical Engineering Intern

Adani Thermal Power Plant
08.2023 - 09.2023

Head of Brakes | Management Board

Zuura Formula Racing
10.2022 - 10.2024

B.Tech - Mechanical Engineering with Specialization in EV

Vellore Institute of Technology

High School - PCM with Engineering Graphics

Delhi Public School

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Manas Choudhary