MANIKANDAN P
Trichy
Summary
To obtain a position to utilize my skills and talents in a Competitive & Challenging Environment that offers Professional Growth while being resourceful, innovative and flexible, with mutual benefit for the organization.
Overview
9
9
years of professional experience
Work History
Manufacturing Excellence Assistant Manager
Victus Dyeing Garments Division
Udumalpet
03.2024 - Current
- Determined SMV of products using Time study and work sampling techniques to enhance cost efficiency.
- Secured supplier capacity through minute-based verification for seasonal planning.
- Collaborated with internal teams to ensure a structured costing process.
- Worked with product teams, quality experts, and suppliers to optimize SMV via automation, method development, and workplace engineering.
- Guided suppliers in improving efficiency and reducing production costs.
- Partnered with value stream teams to develop tools for internal process enhancements.
- Managed multiple process improvement projects based on business requirements.
Industrial Engineer Incharge
MAS Slimline Pvt Ltd
Pannala
12.2022 - 01.2024
- Managed 600 machines using a dancing concept for optimized workflow.
- Implemented Takt Time alignment to enhance production efficiency.
- Conducted SMV analysis and applied GSD techniques for productivity improvement.
- Led QCO projects, achieving near-zero minute changeovers and efficiency gains.
- Applied JIT, 5S, and visual management for streamlined workflows.
Industrial Engineer- Sectional Incharge
MAS-Linea fashion India Pvt Ltd
Chengalpattu
01.2019 - 01.2022
- Supervised 400 sewing machines, ensuring line balancing and skill allocation.
- Conducted time study, method study, and work cycle finalization for new styles.
- Developed training programs for operators to enhance skill retention and efficiency.
- Led automation and layout optimization projects to reduce balancing loss.
Production Team Leader
Zen linen international Pvt Ltd
Chennai
03.2017 - 09.2019
- Managed 200 operators in the production department, ensuring efficiency and quality.
- Developed production schedules and optimized resource utilization.
- Led cost-saving initiatives by identifying and eliminating non-value-added activities.
- Implemented 5S and lean principles to improve workflow efficiency.
Graduate Engineering Trainee
Hyundai-NVH India Autoparts Pvt Ltd
08.2016 - 03.2018
- Gained hands-on experience in quality assurance, production processes, and safety protocols.
- Assisted in SOP documentation, data analysis, and process optimization.
- Engaged in troubleshooting and problem-solving initiatives.
Education
BE - Mechanical Engineering
Jayaram college of Engineering and Technology
01.2016
Higher Secondary School -
GHSS
Thiruvellarai01.2012
SSLC -
GHSS
Thiruvellarai01.2010
Skills
- SMV Calculation & Theoretical Line balancing
- Production Planning & Layout modifications
- Lean Manufacturing, 5S, and Kaizen
- Automation & Autonomation (Jidoka)
- Takt Time Optimization & Quick Change Over (QCO)
- Data-Driven Decision Making & KPI Analysis
- Workplace Engineering & Efficiency Improvement
- Sustainability & Smart Manufacturing
Hobbies and Interests
- INNOVATION
- DIGITIZATION
- NPI
- PRODUCTIVITY IMPROVEMENT THROUGH YAMAZUMI CONCEPT
Awards
- Job family based training (Lean JFB)
- Role Based Training (Lean Yellow belt)
- IE - Tulita Software license
- Toast Master communication
- MS Power BI Licence
Languages
- English
- Tamil
- Sinhala
Projects
- Quick Change Over (QCO) Project: Achieved zero-minute QCO time by implementing standardized workflows and automation.
- Multiskilling Program: Increased operator skill scores to maintain efficiency even during absenteeism.
- Mother Module Concept: Reduced 2 minutes from SMV in running layouts using automation solutions, resulting in a $1800/month profit increase.
- Operational IE Process Optimization: Reduced lead time and improved factory takt time through process mapping.
Timeline
Manufacturing Excellence Assistant Manager
Victus Dyeing Garments Division
03.2024 - Current
Industrial Engineer Incharge
MAS Slimline Pvt Ltd
12.2022 - 01.2024
Industrial Engineer- Sectional Incharge
MAS-Linea fashion India Pvt Ltd
01.2019 - 01.2022
Production Team Leader
Zen linen international Pvt Ltd
03.2017 - 09.2019
Graduate Engineering Trainee
Hyundai-NVH India Autoparts Pvt Ltd
08.2016 - 03.2018
BE - Mechanical Engineering
Jayaram college of Engineering and Technology
Higher Secondary School -
GHSS
SSLC -
GHSS
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