Manish M Mandal
Pune,Maharashtra
Summary
Mechanical engineer with over 9 years of experience specializing in the design and packaging for production of Plastic, Metal and sheet-metal components. Expertise in CATIA V5, Siemens NX, AutoCAD, and DFM/DFA methodologies, along with proficiency in tolerance analysis and DFMEA. Directed multiple projects in automotive, Tool design and special-purpose machinery, ensuring collaboration with global vendors to achieve project goals. Mechanical Engineer specialising in design and packaging for production of Plastic, Metal, and Sheet-Metal components. Directed projects in automotive and special-purpose machinery, ensuring collaboration with global vendors to achieve project goals while applying expertise in CATIA V5, Siemens NX, and DFM/DFA methodologies.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Senior Design Engineer
Alten India
Pune, Maharashtra
07.2023 - Current
- Onsite of Lear Corporation, Lead design and development of product for automotive from initial stages to series production & Packaging, utilizing various CAD software to ensure design precision and efficiency, and conducting FEA to validate stress distribution
- Executed tolerance analysis and finalized gap and flush control features, ensuring tooling feasibility, slope analysis, CAD quality, and gap and flush requirements for all parts; proactively proposed solutions to meet technical requirements
- Performed detailed stack-up, tolerance analysis and authored PMI for new and existing products to support robust engineering documentation
- Engineered mounting and positioning strategies for various add-on parts on B-side surfaces, improving manufacturability and assembly
- Facilitated customer meetings and product development planning sessions to align project strategy and inform design decisions
- Coordinated with tooling vendors to resolve DFM issues while managing project timelines.
- Applied knowledge of safety regulations, design standards, and CE compliance requirements to ensure safe and compliant products
- Prepared assembly bills of material and customer sign-off drawings for new production orders
- Administered product data within PLM environments using Siemens Teamcenter
- Developed kinematic models to support design for manufacturability using specialized software tools
- Oversaw GM L246 project and T12X seat design, LUCID Motors, Nissan, Maindra-210, coordinating cross-functional collaboration and customer interactions
Engineer-1
Tech Mahindra
Pune, Maharashtra
01.2023 - 07.2023
- Experience in the development of plastic parts independently for the automotive domain from the initial development stage to series production, leveraging strong analytical skills
- Reviewed designs of various parts and benchmarked performance against industry standards.
- Designed and finalized B-side features considering tooling feasibility (MTD), part material, and part geometry.
- Finalizing the parting line of the console, tooling direction, slider direction, and lifter direction for various B-side features.
- Developed and manufactured innovative materials and technologies for automotive applications.
- Created master sections to analyze packaging, part split, and flush conditions; supported product and tool design, prototype development, and reverse engineering.
- Designs, refined, and launches an IMCR cost-saving project, performing failure analysis and root cause investigation to improve processes
- 3D CAD data generation and 2D CAD data generation during various product development stages in Catia-V5 and Siemens Teamcenter (PLM).
- Generated concepts for the Z121 project related to IP.
Design Engineer
Emerson Electric co
Navi Mumbai
11.2019 - 01.2023
- Experience in the development of Tool Design, plastic and surface components for the automotive domain, from the initial development stage to series production.
- Experience in the development of Special Purpose Machine (SPM) components for the automotive domain, from initial concept building to the final stage.
- Good knowledge of DFM, DFA methodology, and DFMEA principles.
- Experience in the development of tools, fixtures, and SPM for automotive, medical, and other products for vibration, ultrasonic, and CVT welding processes Concept building and setting tool feasibility and tool parameters.
- Creating BOM for Tool Assembly, Fixture & SPM design (Automation) for manufacturing process (Machining, Casting, Molding.etc). Performing technical spec sheet. (Material, Sensor, Pneumatic cylinder, Suction cup, FCV, Standard items from employer etc.)
- Supported engineering design development through analysis and simulation of prototypes and 3D computer models and Prototyping.
- 3D CAD data generation and 2D CAD data generation during various product development stages in Siemens NX-Unigraphics, Catia-V5, Knowledge of Solidworks, and Siemens Teamcenter(PLM).
- Working on various projects for tool and fixture development like Glove Box, Tail Lamp, Head Lamp, Fender Lamp, Trunk Lamp, IP with chute channel, Defrost Duct, Blinker Lamp, Air Cleaner, CHC, OMS, CHMSL, FDI, Breather Assembly, Hot Side Duct, Hot Side Cover, DRL, etc.
- Designed innovative product solutions, meeting client specifications and industry standards for quality and safety.
- Resolved technical challenges during product development phases, applying innovative problem-solving skills.
Executive
Genesys International Corporation Ltd.
Mumbai
05.2017 - 07.2019
- Working with various building GIS modules using AutoCAD, Revit, and MicroStation, creating a base map, plot layout, and quality checking work design data.
- Execute engineering projects from idea to detailed design, tender and contract, on-site supervision, and completion, ensuring that projects are carried out in compliance with design requirements and that completion deadlines are met.
- Experience with multiple analytics methods, Data management skills, Geospatial data visualization and analytics, Spatial-temporal analysis, network analysis, Also working with advanced Excel skills.
- Implement and manage QA systems and procedures on all projects.
- Acting as design team leader and coordinating with team members and other project disciplines.
- Monitoring project costs and how they are implemented.
- Catchment area analysis, customer segmentation, and targeting Geo-coding and geo-referencing GIS toolkits (AutoCAD, ESRI, QGIS) for Apple and MCGM projects.
Intern
DesignTech CAD Academy
Pune
07.2016 - 03.2017
- Internship for various Design related software like Siemens UG-Nx, Dassault Catia-V5, AutoCAD, Hypermesh, Ansys.
- Working on Industrial Design project.(Study for workbench, Measurement, Developed design using reverse engineering process.)
Education
Bachelors - Mechanical Engineering
Sant Gadge Baba Amaravati University
06.2015
Diploma - Mechanical Engineering
Government Polytechnic
06.2012
Skills
- Mechanical Design & Manufacturing
- Design Engineering
- Plastic Injection Molding
- DFM
- DFA
- DFMEA
- Product Data Management (PLM)
- CAD
- Documentation & visualization
- CAD (Catia-V5, Siemens NX)
- AutoCAD
- MicroStation
- Geospatial Data Visualization
- Engineering Documentation
- Engineering Analysis & Testing
- Analytical Skills
- FEA/CFD Analysis
- Tolerance Analysis
- Design Of Experiments
- Failure Analysis
- Root Cause Investigation
- Product development
- Design validation
- Tolerance analysis
- Product lifecycle management
Certification
- CATIA V5, Dassault Systems, 2017-03-01
- UG-NX, Siemens, 2016-08-01
Personal Information
Gender: Male
Timeline
Senior Design Engineer
Alten India
07.2023 - Current
Engineer-1
Tech Mahindra
01.2023 - 07.2023
Design Engineer
Emerson Electric co
11.2019 - 01.2023
Executive
Genesys International Corporation Ltd.
05.2017 - 07.2019
Intern
DesignTech CAD Academy
07.2016 - 03.2017
Bachelors - Mechanical Engineering
Sant Gadge Baba Amaravati University
Diploma - Mechanical Engineering
Government Polytechnic