Manoj Kumar Rana

Asphalt Plant Installation, Cabling, & Commissioning Supervise and execute the complete installation of asphalt plants, including mechanical and electrical components, ensuring alignment with engineering specifications and safety protocols. Lead the electrical cabling and wiring of all plant systems, from power distribution to control panels, adhering to industry standards and schematics. Perform commissioning and startup procedures, conducting pre-operational checks, calibrating sensors, and testing all plant functions to ensure optimal performance. Operations & Training Conduct comprehensive training sessions for new operators, covering plant operation, safety procedures, and routine maintenance tasks. Develop and maintain operator manuals and training materials to support ongoing plant efficiency and safety standards. Provide expert guidance on best operational practices to maximize plant output and product quality. Troubleshooting & Maintenance. Operations & Training Troubleshooting & Maintenance

• Supervise and execute the complete installation of asphalt plants, including mechanical and electrical components, ensuring alignment with engineering specifications and safety protocols.
• Lead the electrical cabling and wiring of all plant systems, from power distribution to control panels, adhering to industry standards and schematics.
• Perform commissioning and startup procedures, conducting pre-operational checks, calibrating sensors, and testing all plant functions to ensure optimal performance.
• Conduct comprehensive training sessions for new operators, covering plant operation, safety procedures, and routine maintenance tasks.
• Develop and maintain operator manuals and training materials to support ongoing plant efficiency and safety standards.
• Provide expert guidance on best operational practices to maximize plant output and product quality.
• Diagnose and resolve electrical faults within the asphalt plant, including issues with motors, VFDs (Variable Frequency Drives), sensors, and control systems.
• Perform detailed mechanical maintenance, including servicing conveyor belts, aggregate dryers, mixers, and other critical machinery.
• Execute timely and effective troubleshooting for both electrical and mechanical issues to minimize plant downtime and ensure continuous production.
• Conduct preventative maintenance inspections to identify potential problems before they lead to breakdowns, ensuring the plant runs smoothly and efficiently.

Managing daily operations involves the automated and manual control of two diesel generators (DG), specifically a 200 kVA and a 125 kVA unit. This includes both the operational aspects and the preventive maintenance of the generators themselves.

Routine maintenance is critical for various electrical and mechanical systems. This includes the electrical control room, SF6 circuit breakers, servo systems, and transformers. The maintenance extends to specialized equipment like chillers and water purifiers (RO), as well as the MGPS (Medical Gas Pipeline System).

Preventive maintenance is performed on essential medical imaging machines such as CT, MRI, X-Ray, and C-ARM. Additionally, it covers a range of AC systems, including Window, Split, and Ceiling Cassette units.

Day-to-day responsibilities also include the management and maintenance of the EPBAX communication system and the CCTV security system. Basic civil maintenance tasks are also handled.

Overall, the role requires the complete handling of daily complaints, managing Annual Maintenance Contracts (AMC) and Comprehensive Maintenance Contracts (CMC) for all major equipment, and ensuring meticulous quality control and documentation for all maintenance activities.

Coordinated direct interactions with clients LANCO INFRASTRUCTURE LTD and ALSTOM INDIA LIMITED.

Attended meetings to identify site issues and propose effective solutions.

Managed meticulous material handling, including loading, unloading, and proper storage.

Categorized materials with nameplates for streamlined identification and accuracy.

• Client Management: The key client is HPSEBL Sundernagar. The role involves daily progress reporting to their officers.
• Quality & Safety Control: Responsibilities include ensuring that both in-house staff and subcontractors follow safe working practices and that the quality of all sub-contracted work meets the required standards.

• Technical Support: Resolving on-site technical issues by collaborating with the main design office.
• Material Management: Responsibilities include maintaining the project's material store, categorizing all materials with nameplates, issuing materials as per site needs, and maintaining accurate stock registers to track consumption and balance.
• Documentation: Keeping a detailed site diary of work activities and resources, along with maintaining other relevant project documents. This includes the ability to read and interpret engineering drawings.

• Financial Handling: Managing on-site cash flow and handling material billing.
• Reporting: Ensuring all reports are submitted accurately and on time to the client and for internal records.