Maruti Birajdar
Senior Manager - New Projects
Manjari, Pune,Maharashtra
Summary
- I Aspire for Career Enriching Opportunities where I can Develop and Utilize my Versatile Skill Sets and add Demanded Value to the Organization.
- My Commitment is to Perform Tasks Excellently with Responsibility, Honorability and Best Efforts to Deliver Excellent Business Results
- A Performance Driven Professional with 17.5 Years of Rewarding and Diverse Experience in New Projects, Greenfield and Brownfield Projects, Factory Master Planning, New Product Developments, OEM and Exports Business Delivery, Process Excellence, Manufacturing Engineering, Improvements and Manufacturing
Overview
17
17
years of professional experience
3
3
Greenfield, Brownfield Projects
Work History
Senior Manager - New Projects
IFB Refrigeration Limited
Pune, Maharashtra
05.2022 - Current
- Greenfield Project - Built World Class Manufacturing Facility, World Class Execution
- Key Deliverables - Building and related Services, Plant and Machineries, Process Mapping and Layouts, Tooling (Make and Buy), Budget, Resource and Time Management
- IPMS (IFB Project Management System) - Leading and Ensuring Deliverables as per Project Phases, Milestones, Tasks and Activities, Defined Responsibilities and Set Targets
- Factory Planning Lead - Factory Master Planning, Capacity Planning and Execution
- Project Tracking through MS Projects, Close Co-ordination and CFT Integration to Deliver Best Business Results
- New Product Developments and Launches as per Market Demand
- OEM and Exports Business Delivery
- Key Business Results:
- World Class Execution, Groundbreaking to Inauguration ~ 12 Months, Capacity ~ 10 Lacs/Annum to Meet Market Demand, Safe Workplace: “0” Incidence, Within Budget < 450 Crore, 100% Regulatory Approvals, Agile, Modular and Flexible Lines
Manager - New Projects (Manufacturing Engineering)
Whirlpool Corporation
Pune, Maharashtra
04.2014 - 04.2022
- Brownfield Project - Built World Class Manufacturing Facility, World Class Execution
- Key Deliverables - Building and related Services, Plant and Machineries, Process Mapping and Layouts, Tooling (Make and Buy), Budget, Resource and Time Management, Regulatory Approvals and Government Grants (Central Govt. MSIPS, State Govt. PSI)
- Product Leadership - New Product Developments (NPD/NPI/EPI) through WPD (Whirlpool Product Development) Process
- Leading WCM (World Class Manufacturing) - EPM (Early Product Management) Technical Pillar
- Factory Master Planning, Capacity Planning and Execution
- Cost Leadership - Profitability, Best Cost - Co-ordination and Delivery of Profit for Growth (P4G) Cost Saving Projects through ICS (Initiative Control System)
- Improvement Projects - Driving Continuous Improvement Project to enhance Operational Efficiencies - Productivity, Cost, Quality and Delivery
- Key Business Results:
- New Manufacturing Line, 2019 - World Class Execution, Groundbreaking to Inauguration ~ 18 Months, Capacity ~ 10 Lacs/Annum to Meet Market Demand 2020~25, Safe Workplace: “0” Incidence, Within Stretch Budget <$20.2M, Productivity Improve 1.5X, Competitive Product Cost, Best Product Quality, Government Grants ~ GOI Subsidy @ 30 Cr. GOM 170 Cr Tax Benefits, 100% Regulatory Approvals, Manufacturing Global Network - Leverage Underutilized Machines, Agile, Modular and Flexible Lines
- FG Warehouse Facility, 2021-22 - 77+77K Sq Ft, Rent Saving 24 Lacs/Annum
- Rooftop Solar - 2.2 MW Rooftop Solar, Energy Saving: 90 Lacs/Annum
- Capacity Enhancement - 2016: DC Refrigerator, 2017~2018: 400 to 600 to 1000
- New Product and Model Refresh - YoY ~ 5 Product Launches (DC, FF TM, FF BM)
- Cost Saving - Conversion YoY ~200 Lacs/Annum, BOM YoY ~300 Lacs/Annum
Manager - Manufacturing
Godrej and Boyce Mfg.Co.Ltd
Pune, Maharashtra
02.2006 - 04.2014
- Throughput Management - Production Planning and Control, Productivity and Process Improvements, SMED Implementation, My Machine Concept (TPM) Implementation, OEE Improvements
- Quality Management - Well versed with Integrated Management System (IMS); Internal/External Audit. Quality (ISO 9001), Environment (ISO 14001) and Safety (OHSAS 18001), Ensuring Process Quality (PQI), Outgoing Quality (OQI) and Rejection Cost
- Cost Management - Control Operational Cost - Wage, Indirect Material, Power, and Fuel Cost. Benchmarking - Quantify operational performance of similar companies and establish internal targets based on "best-in-class" results
- Kaizen and PMO (Project Management Office) - Kaizen and Projects Implemented in Productivity, Quality, Cost. Online Kaizen Management System (KMS), Total Employee Involvement (TEI)
- 5S, Safety and Environment - 100% Adherence - 5S, HIRA, ROI, DSS (Dept Safety Score), Toolbox Meetings, Work Instructions/Standard Operating Procedures Creation and Adherence, Maintaining Good Shop Floor Practices, Discipline, Safe Work Environment, Mission on Sustainable Growth (MSG) Initiatives to Reduce use of Resources, Waste Management and Control - 3 R (Reduce, Reuse and Recycle)
- Key Business Results:
- 100% Production and Service, Productivity Improvement 10%, Cycle Time Reduction by 16%, SMED; Thermo C/O 36 to 8 Min, OEE Improve 65 to 80%, BOM Saving 85 Lacs/Annum, Kaizen/Person/Year 1.8 to 10
- Key Projects: Transformation in Refrigerator Manufacturing - 2 Lines Added, New Thermoforming Machines, BSH Joint Development, CII Cluster Propagation
Education
Post Graduate Diploma in Business Management - Business Management
Symbiosis International University
Pune 10.2009 - 10.2010
Bachelor of Engineering - Mechanical Engineering
Swami Ramanand Teerth Marathwada University
Nanded 04.2001 - 06.2004
Skills
Project Lead and Management
Greenfield, Brownfield Projects
Product and Program Management
Team and Time Management
Budget and Capital Management
Business Acumen and Strategy
Lean Manufacturing Engineering
Factory Master Planning
Awards and Recognitions
ACHIEVEMENTS/AWARDS
✓ W Star Award
✓ Project Team Award
✓ Supernova Award
✓ The Constellation Award
✓ The Stellar Award
✓ Young Achiever Award
✓ Best Dept and Cost Award
ACADEMIC TOPPER
✓ PGDBM: Statistics
✓ BE: MWM
✓ JNVL School: Entrance Exam
Timeline
Senior Manager - New Projects
IFB Refrigeration Limited
05.2022 - Current
Manager - New Projects (Manufacturing Engineering)
Whirlpool Corporation
04.2014 - 04.2022
Post Graduate Diploma in Business Management - Business Management
Symbiosis International University
10.2009 - 10.2010
Manager - Manufacturing
Godrej and Boyce Mfg.Co.Ltd
02.2006 - 04.2014
Bachelor of Engineering - Mechanical Engineering
Swami Ramanand Teerth Marathwada University
04.2001 - 06.2004