Mayur Naik
Dabolim
Summary
Dynamic Quality Engineer with a proven track record at CommScope India Pvt Ltd, leveraging Six Sigma methodologies and data-driven decision making to enhance product quality and streamline processes. Skilled in FMEA analysis and cross-functional collaboration, I drive continuous improvement initiatives that significantly reduce defects and elevate operational standards.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Quality Engineer 2
CommScope India Pvt Ltd
Verna
11.2023 - Current
- Leading cross-functional teams in the 8D process to identify root causes of failures.
- Participated in material review boards, making decisive choices on non-conforming materials.
- Monitored quality KPIs, driving improvements through data analysis and continuous initiatives.
- Led New Product Introduction (NPI) and New Product Development (NPD) activities, integrating quality standards during design stages.
- Oversaw warehouse operations quality assurance to ensure compliance with storage and handling standards.
- Managed Incoming Quality Control (IQC), verifying conformance of raw materials and resolving supplier quality issues.
- Collaborated with cross-functional teams to facilitate effective product launches and quality planning.
- Coordinated stakeholder communications regarding product and process changes through change control board.
Quality Engineer 1
CommScope India Pvt Ltd
Verna
11.2019 - 11.2023
- Managed quality assurance for Copper Cable Production and related product lines.
- Prepared and maintained PPAP documentation, including Control Plans and PFMEAs.
- Created PFMEAs for existing products, collaborating with engineering to identify failure modes.
- Led Lean and Six Sigma initiatives targeting process improvements and scrap reduction.
- Conducted failure analysis utilizing 8D, Why-Why, and other root cause analysis methods.
- Coordinated third-party inspections and internal audits to ensure compliance.
- Presented quality metrics and improvement plans to cross-functional teams and leadership.
- Identified opportunities for cost reduction and process optimization to enhance overall operations.
Quality Technician
CommScope India Pvt Ltd
Verna
11.2017 - 11.2019
- Reviewed all production methods, providing recommendations for quality improvements.
- Led investigations into complaints and analyzed failures of returned products.
- Resolved quality issues by identifying problems, implementing action plans, and allocating resources.
- Conducted tests to ensure processes met established quality standards.
- Assisted with Gage R&R studies and performed statistical process controls.
Quality Associate
CommScope India Pvt Ltd
Verna
11.2016 - 11.2017
- Gained Shop floor experience as an IPQC in Enterprise Dept.at CommScope for 1 year.
- Taken part in conducting Root Cause Analysis at several occasions.
- Have Hands On experience in Single Fiber and Multifiber.
- Certified in all Single Fiber products.
Education
Bachelor of Engineering - Electronic & Telecommunication
Don Bosco College of Engineering
Margao01.2016
Skills
- Certified Six Sigma Green Belt
- ISO TL9000 internal auditor
- Quality tools application (8D, RCA, Why-Why)
- Failure investigations
- Data-driven decision making
- Statistical analysis
- Cross-functional collaboration
- 5S methodology expertise
Certification
- Lean Six Sigma Orange Belt Certified, 2019
- TL9000 Internal Auditors Training and Certification Program, 2021
- Lean Six Sigma Green Belt Certified, 2022
Accomplishments
- Lead scrap reduction project on the shop floor using the DMAIC approach to problem-solving, to achieve savings of up to $180K annually
- Certified Internal Auditors for TL 9000
- Lead a team for a Six Sigma project on length optimization for cable cutting
- Worked along with the team on various inspection reduction projects using a statistical approach
- Implemented a 'WIP TICKET SCANNING FIXTURE' Kaizen for Single Fiber and Multi Fiber, which was very useful in scanning the WIP ticket
Hobbies and Interests
- Cricket
- Table Tennis
- Hanging out with Family
Languages
- English
- Hindi
- Marathi
- Konkani
Personal Information
- Date of Birth: 06/21/95
- Gender: Male
- Nationality: Indian
Disclaimer
I declare that the information given by me above is true and correct to the best of my knowledge
Timeline
Quality Engineer 2
CommScope India Pvt Ltd
11.2023 - Current
Quality Engineer 1
CommScope India Pvt Ltd
11.2019 - 11.2023
Quality Technician
CommScope India Pvt Ltd
11.2017 - 11.2019
Quality Associate
CommScope India Pvt Ltd
11.2016 - 11.2017
Bachelor of Engineering - Electronic & Telecommunication
Don Bosco College of Engineering
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