N. Kalyanakumar
Urapakkam
Summary
Results-driven professional with strong background in management and operations. Known for optimizing team performance and driving projects to successful completion. Committed to collaboration and adapting to dynamic business needs. Proficient in strategic planning and effective communication.
Overview
19
19
years of professional experience
Work History
Deputy Manager – Manufacturing
Carborundum Universal Limited
01.2023 - Current
- Ensuring 100% adherence to production plans and quality standards
- Collaborating with technical teams for new product manufacturability
- Driving OEE (Overall Equipment Effectiveness) and Improve the OEE from 56% to 77% in Maker manufacturing line
- Leading continuous improvement and safety initiatives
- Leading Six sigma project, reduce the RIC loss level from 6.7% to 4.5%
- IOT implemented in the production line, through which critical parameters are monitored online
- Enhanced employee performance by providing regular feedback, coaching, and training opportunities.
- Improve labour productivity through process automation
Executive – Projects & Manufacturing
Carborundum Universal Limited
07.2014 - 01.2023
- Managed capital expenditure planning and fund utilization
- Spearheaded capacity expansion projects using DM pillar methodology, including:
- Abrasive plant capacity doubled (15M to 30M sqm)
- Flap disc production scaled (250K to 500K pieces/month)
- Spindle mops capacity expanded (1.2M to 1.8M pieces/month)
- Implemented automation projects, reducing manpower costs by 50%
- Optimized space utilization, increasing storage capacity from 200 to 480 tons
Junior Officer – Production Planning
01.2012 - 01.2014
- Managed production planning and on-time delivery (OTD)
- Optimized workflow across six production modules
- Reduced shop floor WIP and inventory costs
Supervisor – Production
01.2006 - 01.2012
- Supervised daily shift operations and optimized OEE
- Led inventory control and resource utilization improvements
Education
B.Tech - Engineering Technology
Birla Institute of Technology & Science
Pilani 04.2001 -
Bachelor of Science - Physics
Avvm Sri Pushpam College
Thanjavur 04.2001 -
Skills
Production Planning & Control
Project Management & Execution
Cost & Manufacturing Expense Control
Process Optimization & Lean Six Sigma
Automation & Capacity Expansion
Power BI & Data Analytics
Team Leadership & Performance Enhancement
Safety Compliance & Risk Management
Timeline
Deputy Manager – Manufacturing
Carborundum Universal Limited
01.2023 - Current
Executive – Projects & Manufacturing
Carborundum Universal Limited
07.2014 - 01.2023
Junior Officer – Production Planning
01.2012 - 01.2014
Supervisor – Production
01.2006 - 01.2012
B.Tech - Engineering Technology
Birla Institute of Technology & Science
04.2001 -
Bachelor of Science - Physics
Avvm Sri Pushpam College
04.2001 -
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