Sachin Labade
Ahilyanagar(Ahmednagar)
Summary
Manufacturing Engineer with over 9 years of experience in production planning and process optimization. Expertise in implementing TPM and Six Sigma methodologies, leading to significant waste reduction and improved product quality. Strong background in cross-functional collaboration and strategic execution to achieve organizational objectives. Proven leadership in problem-solving and decision-making, with a focus on continuous improvement and customer support.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Deputy Manager – Manufacturing
Schneider Electric
Ahmednagar
09.2023 - Current
- Supervised daily production activities to meet operational targets and quality standards.
- Managed resource allocation to optimize operational workflows across departments.
- Analyzed market trends to inform strategic planning and decision-making processes.
- Implemented process improvements that streamlined operations and reduced delays.
- Resolved customer complaints through effective corrective action implementation.
- Executed cost-saving projects employing VSM, Poka Yoke, Lean, and Six Sigma methodologies.
- Developed training programs to improve employee skills and performance levels.
- Utilized SAP/ERP systems to enhance operational process efficiency.
- Directed operational excellence initiatives, including TPM and Lean implementation in production.
- Fostered cross-functional collaboration to optimize project delivery and overall performance.
- Worked closely with customers to understand needs and resolve diverse issues.
- Developed and implemented new procedures to improve efficiency of the organization.
- Collaborated with fellow employees, vendors and other parties to achieve smooth coordination of activities, risk remediation and follow-up.
- Collaborated with vendors and suppliers to secure best deals on products and services purchased by the organization.
- Analyzed sales data to identify trends and adjust strategies accordingly.
Senior Production Engineer
Porite India Pvt Ltd.
01.2020 - 09.2023
- Ensured safe and efficient production operations while meeting monthly targets.
- Led production planning and scheduling, optimizing resource allocation across teams.
- Analyzed 16 loss types to enhance Overall Equipment Effectiveness (OEE).
- Collaborated with cross-functional teams to improve product quality standards.
- Managed 92 personnel, including both white-collar and blue-collar staff.
- Developed action plans for customer complaint resolution, enhancing service quality.
- Conducted operator training to promote safety culture and mitigate hazards.
- Maintained comprehensive production documentation, including Skill Matrix and OEE Reports.
Senior Officer – Production
Kalyani Technoforge Ltd.
08.2016 - 12.2020
- Ensured smooth and safe production activities.
- Balanced manpower with daily production load and achieved monthly targets.
- Analyzed and reduced 16 types of losses to improve OEE.
- Handled customer complaints and implemented action plans.
- Participated in new product development and lean activities.
- Maintained production documents including Skill Matrix, OEE Reports, and 4M Change Management.
- Implemented TPM on 1600TP production line including JH Step 3 and operator training.
- Reduced setup time on 3150TP Autoline through ECRS and SOP implementation.
Education
B.E. - Mechanical
University of Pune
01.2016
HSC -
Maharashtra State Board
01.2012
SSC -
Maharashtra State Board
01.2010
Skills
- Production planning and execution
- Total productive maintenance
- Six Sigma (Black Belt)
- Quality control circles
- Lean manufacturing
- Process improvement
- Production optimization
- Cost reduction
- Supply chain management
- Team leadership
- Purchasing and planning
- Data analysis
- Safety and compliance
- SAP and ERP systems
- 5S and Kaizen methodologies
Certification
- Six Sigma Black Belt
- TPM Implementation
- Lean Manufacturing
- Safety & Compliance Training
Accomplishments
- Reduced production downtime by 25% through TPM and RCA.
- Successfully led cross-functional projects saving ₹30 lakhs annually.
Languages
- English
- Marathi
- Hindi
Personal Information
Title: Deputy Manager – Manufacturing
Timeline
Deputy Manager – Manufacturing
Schneider Electric
09.2023 - Current
Senior Production Engineer
Porite India Pvt Ltd.
01.2020 - 09.2023
Senior Officer – Production
Kalyani Technoforge Ltd.
08.2016 - 12.2020
B.E. - Mechanical
University of Pune
HSC -
Maharashtra State Board
SSC -
Maharashtra State Board