NAGESWARARAO M
SPSR Nellore
Summary
Senior Engineer with expertise in equipment maintenance and automation troubleshooting. Led process improvement initiatives and team efforts to enhance operational efficiency and optimize production line setups. Fostered collaboration and implemented innovative solutions to deliver results in high-pressure environments.
Overview
11
11
years of professional experience
Work History
Senior Engineer
Foxconn Interconnect technology-FIT
Hyderabad
08.2024 - Current
- Managed complete line setup through End-of-Line (EOL) operations.
- Led setup, buyoff, OPT, PVT, Pre-PVT, LW, and Stress builds; currently managing ramp-up phase.
- Managed automation equipment, including glue dispensers, laser machines, conveyors, AOI, 6-axis robots, CCDs, welding, plasma, baking ovens, and autoclaves, to ensure operational efficiency and reliability.
- Leading entire BUD'S Automation Maintenance Team, overseeing headcount, shift scheduling, attendance, training sessions, station assignments, work allocation, Team Building and KPI evaluations to ensure smooth operations and team performance.
- Managed all Equipment outsourcing vendors, including Secote, Cowain, TETE, ZZT, Bozhon (BZ), Ǫuick, East Win, Justech, and Anda,ASM, Teal.
- Handled OPT system vendors such as Luster, OPT, Cognex, LMI, and Vision Pusher.
- Oversaw Dispenser vendors, including Nordson, GK Pretech, Precision Controller, East Win, and Mingseal.
- Coordinated with Robot vendors like Innovance, Linkhou, Geortek, Ǫuick, Nazi, KUKA, and Epson for installation, troubleshooting, and performance tracking.
- Implemented 8S activities across shopfloor to enhance workplace organization and safety.
- Ensured proper ESD controls and equipment grounding for operational safety and compliance.
- Participated in Gemba walks, documented open points, and ensured timely closure.
- Drove continuous improvement in equipment efficiency, conveyor performance, and in-line process modifications.
- Oversaw production line setup and buyoff (CPK, GRR, cycle time, ESD, fixture FAI, equipment parameters), managing PVT, OPT, stress builds, and ramp-up to ensure operational readiness for NPI and mass production.
- Managed equipment operational efficiency, downtime, OEE, UPH, and product failures through failure analysis and corrective actions.
- Executed scheduled preventive maintenance plans to enhance equipment reliability.
- Monitor Regular inspections of Process Equipments Health Checkup.
- Prepared and submitted to Expacts of daily, weekly, and FACA reports, tracking downtime, failures, and spare consumption.
- Making downtime and product failure reports for internal teams and External.
- Tracking spare consume usage, controll inventory levels, and coordinated purchase orders with the procurement team to ensure timely availability and cost efficiency.
- Monitor valve room operations, ensured cleaning procedures followed SOP, and maintained compliance with safety and process standards.
- Ensured availability, modification, and improvement of line fixtures and jigs, along with maintaining supporting documentation for process and audit compliance.
- Attended daily open/close meetings and customer reviews to address failures and downtime.
- Participated in CFT meetings to review Plan vs. Actual, assess risks, and ensure resource availability.
- Engaged in internal TPM meetings with cross-functional and operations teams to drive failure analysis and continuous improvement initiatives.
- Leading Apple Audio Product Manufacturing
Sr Engineer
Sunny Oppotech India Pvt.Ltd.
Tirupathi
01.2021 - 08.2024
- Complete knowledge about the ASM Machine.
- Followed PFC process to arrange machine according to production requirements during NPI startups, ensuring alignment with operational goals.
- Knowledge about machine programming.
- Knowledge about the machine installations.
- Prepared DFMA reports for manufacturing and assembly based on criticality, facilitating design optimization and process efficiency.
- Process improvement activities and continuous improvement of the manufacturing process, material handling and line layout.
- Follow the 5M1E Analysis to problem analysis.
- New implementation about the module FPC Have glue is one point lesson to know the cause of abnormity.
- Preparing check sheets for Daily Abnormal tracking sheets in the machines.
- Awareness Given to the operator to done safety and Quality work of the machine and Men.
- Understood electrostatic discharge (ESD) principles and grounding techniques.
- Organized and executed process activities for rejection and scrap reduction, enhancing overall production quality.
- Mobile Camera manufacturing company – XIAOMI, Vivo, Oppo, Samsung
Production and Maintenance TEAM LEADER
JASMINE HYGIENE PRODUCTS
02.2018 - 01.2021
- Directed, trained, and developed maintenance team members for specific shifts.
- Planning and effectuating predictive & preventive maintenance schedules for various equipment to increase machine uptime & equipment reliability.
- Implementing maintenance schedules and carrying out periodic checks to ensure performance and maintaining requisite documents for the same.
- Collaborated with team to identify and implement process improvements, enhancing operational efficiency.
- Improving machine efficiency by doing kaizen activities on machine.
- Effective of kaizen(new ideas) activities follow up progress.
- Daily shift monitoring & why-why analysis preparation & execution.
- To improve production and quality, using downtime monitoring & reduce breakdown.
- Yield monitoring, scrap monitoring.
- SOP preparation & update the engineer & operator check sheet.
- To build new team and manage that team with good output.
- Managed raw material consumption and optimized material yield to reduce waste.
- Cost reduction & control.
- Cost reduction and spares availability checking.
- Plan vs actual daily checking.
- Observe the team work and work allocation and reporting to superior on daily basis.
- Maintains culture of safety and clean environment by complying with safety procedure.
- Horizontal packing machine, cutter blade Zero setting.
- Ability to manage well in complex, high volume, high spaced, changing environment Proven technical mastery in maintenance systems, programs and budgeting practices.
- Trained subordinates and developed cohesive team to achieve optimal performance.
- Maintenance / Troubleshooting.
Maintenance & Production Engineer
UNICHARM INDIA PVT LTD.
04.2015 - 02.2018
- Maintained and repaired pneumatic systems, ensuring operational efficiency in industrial settings.
- Serviced and replaced old or faulty equipment to minimize downtime and enhance reliability.
- Troubleshooting equipment malfunctions.
- Inspecting equipment and conducting routine maintenance.
- Conducted training program for new joiners on machines, production activities, and safety protocols; prepared skill matrix to track competencies.
- Baby care & Feminine care product - FMCG – Disposal Diapers & Napkins
Education
Diploma - EEE
AAL-HUDA polytechnic college
12.2014
M.P.C -
Viswasanthi jr college
03.2011
SSC -
Viswam high school
04.2009
Skills
- Equipment maintenance
- Automation troubleshooting
- Process improvement
- Preventive maintenance
- Machine programming
- Production line setup
Hobbies and Interests
- Travelling
- Listening music
- Playing cricket
Disclaimer
I hereby declare that all the information as above is true to the best of my Knowledge.
Personal Information
- Date of Birth: 10/0/1992
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
- English
- Hindi
- Telugu
- English
- Hindi
Timeline
Senior Engineer
Foxconn Interconnect technology-FIT
08.2024 - Current
Sr Engineer
Sunny Oppotech India Pvt.Ltd.
01.2021 - 08.2024
Production and Maintenance TEAM LEADER
JASMINE HYGIENE PRODUCTS
02.2018 - 01.2021
Maintenance & Production Engineer
UNICHARM INDIA PVT LTD.
04.2015 - 02.2018
Diploma - EEE
AAL-HUDA polytechnic college
M.P.C -
Viswasanthi jr college
SSC -
Viswam high school