Naushad Ali
Ghaziabad
Summary
Results-driven Senior Automation Engineer with 15 years of experience in designing, programming, commissioning, and maintaining industrial automation systems across manufacturing, steel, and process industries. Specialized in Allen-Bradley ControlLogix & CompactLogix PLCs, PowerFlex drives, FactoryTalk View SE/ME SCADA, and industrial Ethernet/IP, Control Net & Device Net networks. Siemens S7200,300,400, Wincc and Sinamics drives. Mitsubishi FX, Q, IQ, R CPU and GOT HMI Proven track record in PLC migrations, network optimization, and process efficiency improvements with a strong focus on safety, reliability, and minimizing downtime.
Overview
15
15
years of professional experience
3
3
Certifications
1
1
Language
Work History
Senior Automation Engineer
Rockwell Automation India Pvt Ltd
06.2023 - Current
- Designed and programmed ControlLogix PLCs for large-scale process control in steel and power plants for NMDC Steel LTD Chhattisgarh.
- Led a PLC migration project for ONGC, reducing cycle time by 7% and improving OEE by 10%.
- Integrated Rockwell PlantPAx library into Studio 5000 projects for Cloacina America, reducing engineering time by 20%.
- Commissioned over 55 Power Flex drives with Ethernet/IP & DeviceNet, ensuring seamless integration.
- Implemented DLR network topology using EN2TR modules for redundant communication paths, minimizing downtime by 30%.
- Conducted training for maintenance teams, reducing post-handover support requests by 25%.
Manager Projects
DDS Automation Pvt Ltd
01.2021 - 06.2023
- Result driven Automation manager with designing, implementing and maintaining automation systems, proven track record of improving efficiency, reducing costs, and enhancing product quality, works on several projects like Commissioning and installation for Genus Paper Ltd Muzaffarnagar Uttar Pradesh power plant on ControlLogix and Factory talk view SE Scada.
- Proven ability to lead cross functional teams and develops automation talents.
Deputy Manager Maintenance
DS Spiceco Pvt Ltd
11.2019 - 01.2021
- Assisted in programming and commissioning of several grinding and packing machine On Siemens S7400 PLC and Wincc explorer Scada.
- Prepared wiring diagrams and PLC I/O lists for control panel assembly of Packing Machines on Mitsubishi FX-5U PLC.
- Supported senior engineers during field commissioning and testing.
- Take care of whole plant Maintenance of the plant related to industrial Automation.
Assistant Manager Maintenance
Jay Bharat Maruti Ltd Manesar
04.2015 - 01.2019
- Assisted in programming and commissioning of several Spot/Mig-welding robotic line for Ciaz, Dezire, Ertiga etc.
- Preparation of all maintenance document and works as a shift in charge in maintenance department.
- Supported senior engineers during field commissioning and testing.
- Take care of whole plant Maintenance of the plant related to industrial Automation.
- PLC Mitsubishi FX, Q and IQ series some are R-CPU. HMI GOT 1000 and 2000.
- Works on several Robots like Yaskawa, Nachi, ABB, Kuka with some teaching modification and smalls issues.
Service Engineer technical
World Technological Products Pvt Ltd
06.2010 - 04.2015
- Installation and commissioning of several PLC and HMI systems on Rockwell automation PLC-SLC, MicroLogix, Compact Logix and Control Logix.
- Preparation of bill of material and execution of project with 100 percent Customer satisfaction.
- Support the customers after Installation and commissioning according to the service level agreements.
- Works on several Scada system like Rs View-32 and Factory talk View ME and SE.
- Handled the complete project on Siemens PLC S7300 with Tia portal Version 15 for UK paints Secundrabad.
Education
B. Tech - Electrical & Electronics Engineering
01.2010
Intermediate - undefined
01.2004
High School - undefined
01.2002
Skills
PLC Programming: Allen-Bradley (ControlLogix, CompactLogix, SLC, PLC5), Siemens S7(200,300,400,1200,1500), Mitsubishi (FX, Q, R Series)
Drives: PowerFlex (753/755, 525/523, 4/40) Sinamics (G120), Mitsubishi (FRD, D700, E series)
SCADA & HMI: FactoryTalk View SE/ME, PlantPAx Library Integration, Wincc Runtime advance series HMI, Professional, GOT1000 ,2000
Networks: DLR, EN2TR, Device Net, Ethernet/IP, Modbus, Control Net, Profi net, Profibus, CC link
Industrial Safety: SIL, LOTO, Electrical Safety Compliance
Project Management: PLC Migrations, FAT/SAT, Commissioning
Troubleshooting & Root Cause Analysis
Robots, KUKA, Nachi, Yaskawa, ABB
Certification
Rockwell Automation Certified Engineer – ControlLogix & FactoryTalk
Personal Details
- Name-Naushad Ali
- Father Name- Mehruddin Ali
- CTC- INR,1620000
- Notice Period – 3 months
- Nationality - Indian
Timeline
Senior Automation Engineer - Rockwell Automation India Pvt Ltd
06.2023 - Current
Manager Projects - DDS Automation Pvt Ltd
01.2021 - 06.2023
Deputy Manager Maintenance - DS Spiceco Pvt Ltd
11.2019 - 01.2021
Assistant Manager Maintenance - Jay Bharat Maruti Ltd Manesar
04.2015 - 01.2019
Service Engineer technical - World Technological Products Pvt Ltd
06.2010 - 04.2015
Uttar Pradesh Technical University - B. Tech, Electrical & Electronics Engineering
CBSE - Intermediate,
CBSE - High School,