Nigam Kumar
Assistance Manager Quality
Sonipat
Summary
Assistance Manager with 7 years of documented quality control success. Develops specific and measurable goals, improvements, and standards to continual improve quality and reduce and eliminate errors. Successfully audits and ensure the product & services meet internal and external standard with QMS certification, SOP & training.
Overview
7
7
years of professional experience
2
2
Certifications
1
1
Language
Work History
Assistant Quality Manager
JSG Innotech Pvt. Ltd.
11.2023 - Current
- Enhanced product quality by implementing standard inspection and operation procedures and monitoring production processes.
- Qualified the Audit activity for IATF 16949:2016 certification & sustenance on yearly planned frequency.
- Leading a quality team of 35 members with 3 Senior Engineer.
- Utilized manufacturing quality tool such as - PFMEA, SPC, MSA, PPAP, 5s & Kaizen activities for the improvements.
- Supported company growth by ensuring adherence to industry standards, maintaining certifications, and preparing for audits.
- Collaborated with CFT to identify areas for improvement, leading to increased productivity & quality.
- Conducted periodic reviews of processes, identifying opportunities for cost savings.
- Assisted in the reduction of defects by conducting thorough problem solving methodologies (root cause analyses and developing corrective action plans).
- Lead training initiatives for employees on quality-related topics.
- Improved customer satisfaction by addressing and resolving complaints in a timely manner with effective response.
- Maintained accurate records of inspection reports, tracking trends to identify potential areas for improvement & progress toward achieving key quality objectives.
- Coordinated and oversaw periodic Product & Process audits to to address non-conformances.
- Managed and archived quality documentation and participated in internal and external quality audits.
Senior Engineer(QA)
JSG Innotech Pvt. Ltd.
03.2021 - 11.2023
- Responsible for Quality Management Activities Including Documentation and system Improvement
- Leads complaint investigations, failure analysis of returned products and determines whether to stop ship/stop production
- Presented findings to customer pertaining to customer defects and countermeasure reports
- Responsible to conduct the Internal Audit and closer of NC with evidence
- Fulfillments of requirements of Customer & Certification body as per Audit criteria or check sheet
- Responsible to Lead the Team & to Ensure the Zero Customer Complaint
- Utilized manufacturing quality tools such as FMEA, Control plans, process verification/validation plans, SPC & MSA
- Responsible for Improvement Activity, Kaizen & Cost saving.
Engineer(QA)
Styleiin India Pvt. Ltd.
10.2019 - 03.2021
- Responsible to fulfil Quality & QMS requirement Including Documentation as per IATF 16949:2016
- Solved complex problems in manufacturing(Injection Moulding & Electro-plating) methods by utilizing seven tools of quality and additional statistical methodologies
- Resolves quality issues by identifying problems, examining solution options, implementing action plans by utilizing problem solving & additional statistical methodologies
- Identify & Developed some additional activity phase which increase efficiency and decrease ppm defects
- Responsible for Quality Documentation as per IATF & Customer specific Requirement
- Fulfilment of requirements of Customer as per Audit criteria or check sheet
- Responsible to conduct the Internal Product & Process Audit and closer of NC with evidence
- Established New-Product PFMEA along with initial control plans to maintain manufacturing line Quality & Production goal.
Engineer (QA)
Speculum Plast Pvt. Ltd.
06.2017 - 10.2019
- Responsible for Incoming, In-process & Pre-Dispatch Quality
- Responsible for 4M Change Management related Activities
- Exposure to documents like PPAP
- Kaizen activity implementation to enhance Quality Control processes in the QA department
- Monthly rejection analysis, their Pareto and Action plan for top problems
- To check all Dimensions of Products by Auto Cad drawings
- Maintain databases of known errors and defects
- Responsible for 5-S in company
- To provide training to the operator and update their skill matrix time to time
- Quality Documentation & involvement in Audit related Work under the top management.
Education
Bachelor of Technology (B.Tech) - Mechanical Engineering
Bhagwant Institute of Technology
Muzaffarnagar, Uttar Pradesh06.2017
Intermediate - PCM
U.P. BOARD
Amroha06.2013
High School - Mathematics
U.P. BOARD
Amroha06.2011
Skills
ISO 9001:2015 & IATF 16949:2016 Standard RequirementPFMEA- As per AIAG & VDA GuidelinesSPC (Statistical Process Control)MSA (Measurement System Analysis)PPAP Documentation4M Change Management
Problem solving and Analysing (G8D)
Expert in MS Office (Word, Excel, PPT) & other strong Computer skillsTeam Leader & Collaboration
Multitasking Abilities
Defect Identification
Manufacturing Processes- Injection moulding, ElectroPlating, Thermoforming, Screen printing, Assembly lines
Personal Traits
- Smart worker
- Self-motivated
- Positive
- Friendly
- Confident
- Quick learner
Personal Information
- Date of Birth: 12/01/97
- Gender: Male
- Nationality: Indian
- Marital Status: Single
- Religion: Hindu
Interns And Seminars
- Four weeks vocational training in “Bharat Heavy Electrical Limited(BHEL)” HARIDWAR(U.K)
- Performed Campus Seminar on the topic “Drill Machine” with full description & Working
Projects
Power Generation With The Help Of Exercise Machine, Team Leader, 4
Training
- Internal Auditor IATF 16949- MACE
- Statistical Process Control (SPC)- MACE
- Measurement System Analysis (MSA)- MACE
- Production Part Approval Process (PPAP)- MACE
- Advanced Product Quality Planning (APQP)- MACE
- Process Failure Mode and Effect Analysis(PFMEA)- MACE
- VDA 6.5 - Product Audit- MACE
- MSA with Practical Metrology- MACE
- Red Bin & Why-Why Analysis- MACE
- Quality Circle- MACE
- Attended training at Organization By QGS(Quality Growth Services Pvt. Ltd.)
- QMS Internal Auditor- ISO 9001:2015 & IATF 16949:2016- QGS
- Quality Core Tools As per AIAG Guidelines- QGS
Disclaimer
I hereby declare that all the statements made above are correct to the best of my knowledge and belief.
Certification
CIA - Certified Internal Auditor(IATF)
Timeline
Assistant Quality Manager
JSG Innotech Pvt. Ltd.
11.2023 - Current
Senior Engineer(QA)
JSG Innotech Pvt. Ltd.
03.2021 - 11.2023
Engineer(QA)
Styleiin India Pvt. Ltd.
10.2019 - 03.2021
Engineer (QA)
Speculum Plast Pvt. Ltd.
06.2017 - 10.2019
Bachelor of Technology (B.Tech) - Mechanical Engineering
Bhagwant Institute of Technology
Intermediate - PCM
U.P. BOARD
High School - Mathematics
U.P. BOARD