Pallavi Balpande
Pune
Summary
Top performing, creative and innovative engineer with more than 12 years of Experience in Sensor for automobile, sensor hardware integration, product validation, product problem solving, project management, current Product Engineering Support and New Product Development for automotive Sensors. Looking for a challenging opportunity to work in Technical Project Program Manager, project Manager Technical Lead and New Product Development Specialist engineer in a renowned organization.
Overview
13
13
years of professional experience
Work History
Technical Group Leader - Sensors and Actuators
Cummins Technologies India Private Limited (CTIPL)
09.2022 - Current
- Leading team of 5 members for Base Engine, After treatment sensor development and their system integration with regional and Global projects
- Understanding the voice of customer and translating into requirements PPP, VPI and VPCR projects
- Setting up the part specifications in technical profile & package as per the requirement, and coordinate with sourcing for discussion with supplier for supplier selection wrt to selection of right sensor/switch technology with cost effective solutions
- Drive the product development as per the project plan from Experimental Phase to Production Phase and coordinate for PPAP and complete the part production process
- Sensor Development through local supplier: Working with Marketing and sourcing team to get cost reduction solutions by evaluating Local suppliers for sensor and switches
- Developing strong communication and relationship with all platforms and application team for sensor hardware integration with system
- Supporting CSPI team on analyzing field return products for root cause analysis and preparing detailed report.
- Streamlined communication between technical and non-technical stakeholders, ensuring smooth project progress.
- Delivered end-to-end solutions from concept ideation through final implementation across various platforms and technologies.
- Presented technical findings at conferences or workshops; published research papers in relevant journals.
- Collaborated with sales teams to provide accurate estimates for project timelines, budgets, and resources required.
- Negotiated contracts with vendors for cost-efficient procurement of hardware, software, and services needed for projects.
- Improved application performance by identifying bottlenecks and optimizing resource usage through rigorous testing processes.
- Spearheaded the adoption of new technologies within the team, driving innovation and staying ahead of industry trends.
- Led cross-functional teams for successful project completion within tight deadlines.
- Evaluated emerging technologies for potential integration into existing systems or as a foundation for new initiatives.
- Championed continuous improvement efforts by proactively identifying areas of potential enhancement and implementing solutions, resulting in increased overall efficiency within the team.
- Managed multiple projects simultaneously, prioritizing tasks effectively to meet client expectations.
- Partnered with clients to understand requirements and develop customized solutions tailored to their needs.
- Mentored junior team members, fostering professional growth and enhancing technical skills.
- Built strong relationships with stakeholders through transparent communication and timely updates on project status or deliverables achieved milestones.
- Enhanced team productivity by implementing agile methodologies and streamlining workflows.
- Developed robust software solutions to address complex business challenges and improve workflow efficiency.
Core Sensor Development Leader - Sensors and Sensing System
Cummins Technologies India Private Limited (CTIPL)
04.2022 - 08.2022
- Leading team of 4 members for Base Engine sensor development and their system integration with regional and Global projects
- Understanding the voice of customer and translating into requirement for PPP, VPI and VPCR
- Setting up the part specifications in technical profile & package as per the requirement, and coordinate with sourcing for discussion with supplier for supplier selection wrt to selection of right sensor/switch technology with cost effective solutions
- Drive the product development as per the project plan from Experimental Phase to Production Phase and coordinate for PPAP and complete the part production process
- Product Problem Solving support through component Failure Incident Report Generation (FIRG): applying 7 step problem solving approach, Why-why analysis, Root cause analysis
- Product management and warranty analysis i.e
- Aligned with Customer care for warranty return flow i.e
- AIS/BIS issues and recovery, issue resolution, product quality improvements.
Assistant Chief Engineer - CE Sensors
Cummins Technologies India Private Limited (CTIPL)
03.2020 - 03.2022
- Engineering Standard Work Ownership for sensor development, validation and application
- Technical advisor and approval authority in design reviews, ALD analysis, Sensor detail design review, Cummins Technical Report (CTR) and component drawing release
- Contribution in Sensor Technology Roadmap
- System Engineering knowledge and technical training on sensor and process.
- Enhanced team productivity by providing ongoing training and support for engineering staff members.
- Optimized building operations through continuous evaluation of policies, procedures, and best practices in facilities management.
Electronic Systems Product Specialist - CE Sensors
Cummins Technologies India Private Limited (CTIPL)
09.2019 - 03.2020
- On Maternity Leave, Promoted to Technical Specialist.
Senior Electronics Controls Engineer - CE Sensors
Cummins Technologies India Private Limited (CTIPL)
08.2016 - 08.2019
- Execution of below projects by carrying additional responsibility of leading team of 2
- Development and release of Datalink QUAD EGTS for Global VI application
- Gathering VOC and deriving technical packages
- Creating Pugh Matrix for Supplier selection based on technical and commercial competency
- Conducting Phase reviews E/D/L/P
- Executing iDFMEA i.e
- DFMEA creation and discussion over FMEA sheet wit stakeholders and global leaders
- Execution of NRM i.e
- Noise Reduction Matrix
- Execution of IQA for NSVI and BSVI
- Regular meetings and follow up with Stakeholders and supplier
- Release document for future reference
- Recognized as Quarter of Employee for the project proceedings
- TPL i.e
- Technical and Customer Engineering Lead for BSVI Sensor Business
- Created Global VI Sensor Listing
- Weekly updating the listing with Cross Functional Team
- Derived Reliability Improvement Plan (RIP) from iDFMEA
- Derived RPH and predicated RPH targets at Maturity and at Launch
- IQA on Alpha 2 Engines
- Derived test plan for vibration and temperature mapping
- Leading Sensor FIRG's to fix the issue
- Participating core team meetings
- Supplier selection for localization of BSVI Sensor
- Gather the VOC for the existing product
- Creating Technical package
- Creating Pugh Matrix for Supplier selection based on technical and commercial competency
- Localized Supplier Selection done for CAM and CRANK Sensor, Air Ambient Temperature Sensor.
- Provided technical support to external and internal customers.
- Coordinated with vendors and suppliers to source high-quality components at competitive prices, reducing overall project costs.
Electronics Engineer - CE Sensors
Cummins Technologies India Private Limited (CTIPL)
04.2014 - 08.2016
- Lead PPS project for Gas Mass flow sensor
- Commonization of Coolant level Sensor and Switches for EBU, Marine and PSBU
- Gathering VOC and deriving technical packages
- Creating Pugh Matrix for Supplier selection based on technical and commercial competency
- Conducting Phase reviews E/D/L/P
- Executing iDFMEA i.e
- DFMEA creation and discussion over FMEA sheet wit stakeholders and global leaders
- Regular meetings and follow up with Stakeholders and supplier
- Release document for future reference
- Recognized as Quarter of Employee for the project proceedings.
- Mentored junior engineers and provided guidance on best practices in electronics design, leading to improved team performance and project success rates.
R&D Engineer
Jayashree Electronics
09.2011 - 04.2014
- Responsible for creating analog and digital hardware design
- Responsible for bench work involving breadboard layout, qualification, testing, troubleshooting, soldering and assembly of prototype
- Specifying the PCB layout requirements and working with the layout engineers to get the board designed in Orcad 9 software
- Bring-up functional testing and design verification of the prototype
- Performs Noise test (EMI/EMC) tests to validate product specification
- Performs tests to validate product specification
- Document validation testing procedures, product specification, layout, component approval and BOM
- Strong board and component level troubleshooting
- Operational Manual preparation for related products
- Assist with debug of existing programs.
Education
Master's in technology in Automotive Electronics -
Birla Institute of Technology And Science, Pilani
01.2023
Bachelor of Electronics & Telecommunication Engineering -
University of Pune
01.2011
Skills
- Sensor and switch Development
- System integration
- DFMEA
- Alternate Part Suggestion
- Component Lifecycle Management
- Component Testing and qualification
- FTA
- Requirement documentation
- Six Sigma Yellow and Green Belt Certification
- MSOffice application
- QUA3900 Cummins project Management
- Completed leadership trainings
Timeline
Technical Group Leader - Sensors and Actuators
Cummins Technologies India Private Limited (CTIPL)
09.2022 - Current
Core Sensor Development Leader - Sensors and Sensing System
Cummins Technologies India Private Limited (CTIPL)
04.2022 - 08.2022
Assistant Chief Engineer - CE Sensors
Cummins Technologies India Private Limited (CTIPL)
03.2020 - 03.2022
Electronic Systems Product Specialist - CE Sensors
Cummins Technologies India Private Limited (CTIPL)
09.2019 - 03.2020
Senior Electronics Controls Engineer - CE Sensors
Cummins Technologies India Private Limited (CTIPL)
08.2016 - 08.2019
Electronics Engineer - CE Sensors
Cummins Technologies India Private Limited (CTIPL)
04.2014 - 08.2016
R&D Engineer
Jayashree Electronics
09.2011 - 04.2014
Master's in technology in Automotive Electronics -
Birla Institute of Technology And Science, Pilani
Bachelor of Electronics & Telecommunication Engineering -
University of Pune
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