Pawan Dubey
Nagpur
Summary
Goal Oriented professional with core expertise in Sheet metal (BIW) Manufacturing & Development, proven track record of developing high tensile sheet metal assemblies for EV model, passionate for continuous learning & development with focus on staying up to date with industry trends and technologies. Seeking a challenging position to leverage expertise in development & manufacturing of BIW components.
Overview
1
1
Certification
9
9
years of professional experience
Work History
Senior Assistant Manager(New product Development)
MARUTI SUZUKI INDIA LTD
Nagpur,Maharashtra
02.2023 - Current
- Working for new EV Model by developing high tensile sheet metal BIW assemblies with cross-functional teams, including design, manufacturing, & Suppliers.
- Lead the development of BIW sheet metal components & assemblies by ensuring compliance with dimensional and structural requirements by achieving accuracy up to specification limits.
- Conducted feasibility studies, technical reviews, and specification meetings with cross-functional teams to identify manufacturing constraints in stamping and welding.
- Conducted process audits and peak production volume trials at supplier facilities according to control plans and process flow diagrams for new parts prior to start of production.
- Prepared and submitted PPAP documents while reviewing and obtaining approval for MISP and PCS in alignment with suppliers through signed agreements.
- Verifying the inspection report,CMM report,3D Scanning report of new developed part for each event lot,till SOP end,in the critical fitment area reviewing & implementing GD&T.
- Defined roles for team members in projects.
Assistant Manager(Weld-Shop)
Mahindra & Mahindra Ltd
09.2019 - 01.2023
- Weld Shop Incharge (Responsible for BIW Sheet Metal component Development & Manufacturing.
- Balanced weld shop line for new model through TIME study, cycle time, takt time, and MOST analysis to enhance workflow.
- Improved manufacturing processes and welding fixtures through modifications for optimal productivity and zero defects.
- Leading the POKA-YOKE implementation activities on welding jig -to eliminate the defect.
- Developed and manufactured new products in collaboration with CDMM and design team to align with drawing releases and GD&T parameters. Raised change requests to optimise feasibility in existing line setup.
- Collaborate with cross-functional teams, including design, manufacturing, and quality assurance, to optimize component designs for manufacturability and cost efficiency.
- Prepare and submit PPAP (Production Part Approval Process) documentation to ensure compliance with customer and industry requirements.
- Hands on experience of SAP for various transaction ( BOM Edition, validation, Production version,Declration,purchase requisition.
- Defined roles and responsibilities for team members to clarify tasks and enhance accountability.
Asst. Manager SQA(Weld Shop)
Mungi Engineers Pvt. Ltd.
Nashik
02.2019 - 08.2019
- Managed line issues to resolution, owning defects and serving as primary contact for technical communications with suppliers.
- Conducted process audits to enhance QMS and Poka-yoke effectiveness, ensuring sustained defect prevention.
- Analyzed root causes of supplier concerns using problem-solving tools like 8D and SCAP, while reviewing control plans, FMEA, PFD, and THC for relevance.
- Preparation and submission of PPAP Documents.
- Defined roles and responsibilities for team members to ensure clarity in tasks.
Assistant Manager
Satiate Engineering Pvt.Ltd
Mumbai
01.2018 - 02.2019
- Managed customer quality concerns through end-to-end closure via CAPA, monitored quality documents (PFD/CP/FMEA), and achieved zero CLR and customer complaints in the body shop.
- Resolved customer-end defects through ICA and PCA using 7QC tools, Ishikawa Diagram, and SCAR within 7 days.
- Monitored PPAP document, resolved customer complaints, and implemented action plans using 7QC tools.
- Achieved 100% production plan with zero losses by developing line operator skills through skill matrix monitoring schedules and providing OJT to new joiners at the body shop.
- Roles and Responsibility
Education
B.E - Mechanical
G.H Raisoni college of Engineering
Nagpur01-2016
Diploma - Mechanical
G.H.Raisoni Polytechnic (MSBTE)
Nagpur, MH01-2013
HSC(12th ) -
Maharashtra State Board
01-2010
SSC(10th) -
Mahraashtra State Board
01-2008
Skills
- PPAP
- GD & T
- QMS
- QC Tools
- 8D
- Problem solving
- KAIZEN
- 5S
- LINE BALANCING
- SAP
- MS-Office
- Team leadership
- Cross-functional collaboration
- Verbal communication
- Creative problem-solving
Certification
Excellence award certificate from CEO of M&M (2021) for creativity by manufacturing welded models from SCRAP materials, Excellence award certificate from Plant Head of M&M (2022) Complexity to simplicity(Multi modeling of welding fixture by implementing sliding mechanism through innovative way, Excellence award Certificate from Sr.Vice president of M&M(2022) productivity improvement of weld shop from 20% by doing modification in welding fixture in innovative way and moral of the line operator in frugal way, Certified CATIA V5 & CREO professional in product design sheet metal (CADD Centre) (2016 - 2017)
PROFFESIONAL PROJECTS & ACHIEIVMENTS
1)Elimination of SSW(Projection welding M/C)defects at all supplier end (07/2023 - 01/2024), 2)Successfully Developed the High Tensile Sheet Metal part for EV Model(Dash Panel/Tunnel/Main floor) (06/2024 - 10/2024), 3)Successfully developed the sheet metal part for JAPAN Variant- FRONX (03/2024 - 06/2024), 4)Productivity improvement in weld shop (07/2022 - 09/2022) Productivity improvement of rear floor panels & extension panel by providing the fix type copper plate for spot welding which result into productivity improvement & manpower saving (as no manpower require to hold the copper plate spoon type mechanism.
Accomplishments
- Set up time reduction for Muti-Model Production on Existing single weld shop line (02/2022 - 06/2022)
- Achieved the new production high volume demand of Trem-IV ,P2 Relaunch model in single assly line by doing modification in existing welding fixtures on 3 stages ,which result into fixture setup time reduction from 45 minutes to 5 minutes,no need to install new assly line & resources
Timeline
Senior Assistant Manager(New product Development)
MARUTI SUZUKI INDIA LTD
02.2023 - Current
Assistant Manager(Weld-Shop)
Mahindra & Mahindra Ltd
09.2019 - 01.2023
Asst. Manager SQA(Weld Shop)
Mungi Engineers Pvt. Ltd.
02.2019 - 08.2019
Assistant Manager
Satiate Engineering Pvt.Ltd
01.2018 - 02.2019
B.E - Mechanical
G.H Raisoni college of Engineering
Diploma - Mechanical
G.H.Raisoni Polytechnic (MSBTE)
HSC(12th ) -
Maharashtra State Board
SSC(10th) -
Mahraashtra State Board