Prabhakar Tiwari
Nagpur
Summary
Results-oriented professional prepared to excel in executive leadership roles. Proven ability to drive strategic initiatives and enhance operational efficiency while maintaining strong focus on team collaboration and achieving results. Highly reliable and adaptable, known for strategic planning and effective decision-making.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Senior Executive
TATA Advanced Systems Limited
01.2025 - Current
- Responsible for shift wise output from machine shop on daily basis & analysis of losses to improve overall OEE.
- Responsible for MIS preparation & presentation to Production Head on monthly basis to track department KPI's.
- Monitoring rejection rate project wise for each part family to improve FTY by identifying gaps in the process & through effective implementation of RCCA.
- Responsible for identification of gaps from production side during FAI & NPD to achieve RFT along with process & quality team.
- Responsible for implementation of AS9100 'D' requirement in shop floor along with best practices to produce Quality output.
- Handling a team of 5 Engineer & 45 Associates along with 25 contract employee to carry out various production activities.
Senior Engineer
SAFRAN Aircraft Engines Hyderabad PVT LTD
11.2023 - 11.2024
- Managing a team of 34 highly skilled associates in the production department to produce turbine seals for LEAP engines used in A320 & B737 Max.
- Responsible for achieving & monitoring of production KPI.
- Leading continuous improvement drive to generate more than 70 KAIZEN in a financial year.
- Responsible for facing & closing of observation in internal AS-9100 'D' audit.
- Responsible for ontime closing of RCCA with CFT from process & quality department.
- Part of NC review team responsible to submit disposition on part related to rework, use as is & scrap to french team.
- Basic knowledge of AS-13100 standard.
- Certified as internal auditor for AS-9100 'D' standard.
Executive
TATA Advanced Systems Limited
07.2011 - 11.2023
- Played a pivotal role in industrialization of more than 450 unique components during FAI prove out from the production side for B787 & B737 Fan-cowl project.
- Managing a team of 30 associates (10 reporting directly) & 15 contract employees in the production department to produce structural components for Boeing 787 & 737 projects.
- Instrumental in managing documentation for various internal audits like AS-9100 'D',ISO 14001,45001 & 50001.
- Knowledge of core quality tools such as APQP,PPAP, Process flow & PFMEA compliant to AS-9145.
- Driving continuous improvement by eliminating non value added activities with the application of Lean tools like KAIZEN, Poka-Yoke, JIT & continuous flow.
- Hands on knowledge in operating of world class high end CNC machines like VMC,HMC & 5 axis milling machines with SIEMENS, FANUC & MAZATROL controller.
- Responsible for effective & on time closure of RCCA.
Education
Bachelor of Mechanical Engineering -
Jhulelal Institute of Technology
Nagpur, India07.2019
Diploma in Mechanical Engineering -
G.H.Raisoni Polytechnic
Nagpur, India07.2011
Skills
- 7QC Tools
- 8D
- RCCA
- 5S
- TPM
- KAIZEN
- TOP
- Shift scheduling
- Hiring and training
- MS office
Websites
Certification
- Internal Auditor Certificate in AS-9100 'D' by BUREAU VERITAS, 06/08/2024.
- Certified in Lean Six Sigma Green Belt, 11/01/22.
Accomplishments
- Winner at 16th National Level KAIZEN competition organized by CII, Platinum award winner for my KAIZEN in the MURI category at national level among 115 participating organizations. 07/01/23
- TPM Inter-Plant JH Pillar Competition: Winner at plant level TPM-JH pillar competition organized virtually across 4 plants of TASL. 04/04/2022
- Team of the Quarter award: For prove out of a new project(Vertical Fin) & meeting on time delivery. 03/01/22
- Team of the Quarter award: For reducing rejection percentage by 25% in REC project by using DMAIC approach. 05/01/20
- Safety week best team RCCA: Winner of best RCCA (team) in safety week competition organized at plant level. 04/01/19
Languages
English
Hindi
Marathi
Timeline
Senior Executive
TATA Advanced Systems Limited
01.2025 - Current
Senior Engineer
SAFRAN Aircraft Engines Hyderabad PVT LTD
11.2023 - 11.2024
Executive
TATA Advanced Systems Limited
07.2011 - 11.2023
Bachelor of Mechanical Engineering -
Jhulelal Institute of Technology
Diploma in Mechanical Engineering -
G.H.Raisoni Polytechnic
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