Prabhash Singh
Manager Production
Summary
Dynamic and results-driven Operations & Production Leader with over 19 years of expertise in the plastics industry, specializing in mold development, maintenance, injection molding operations, and comprehensive production management. Proven track record of managing large-scale manufacturing setups and leading cross-functional teams exceeding 100 members while implementing lean systems to enhance efficiency, control costs, and ensure superior product quality. Renowned for spearheading continuous improvement initiatives, crafting robust supply and demand plans, and executing CAPEX/OPEX projects with strategic precision to drive organizational success. Committed to fostering innovation and operational excellence in fast-paced environments.
Overview
21
21
years of professional experience
3
3
Languages
Work History
Manager - Production
BIC CELLO INDIA PVT. LTD.
08.2016 - Current
- Lead full-scale manufacturing operations involving mould design, development, maintenance, injection molding, and automated assembly lines.
- Manage a team of over 120 personnel across production, QA, maintenance, planning, and tool room.
- Prepare monthly production plans based on sales forecasts, machine capacity, and manpower availability.
- Execute supply & demand alignment to ensure RM/PM availability, reduce downtime, and meet dispatch deadlines.
- Oversee installation and commissioning of new machines and automated assembly systems.
- Develop and manage preventive maintenance schedules for 150+ moulds and dies, minimizing unplanned downtime.
- Involve in design and feasibility reviews for new product development and process re-engineering.
- Monitor and improve OEE, productivity KPIs, rejection %, cycle time, and shift performance.
- Develop mould maintenance manuals, SOPs, checklists, and failure analysis systems.
- Spearhead cross-functional teams with SCM, QA, Tool Room, and purchase for achieving project execution.
- Conduct regular supplier reviews, quality audits, 5S checks, and team training sessions.
- Support internal and external audits - ISO, customer audits, global BIC compliance checks.
- Spearhead handling CAPEX and OPEX initiatives including budgeting, equipment procurement, and trial validation.
- Led production teams to enhance operational efficiency, resulting in improved workflow and minimized downtime.
- Developed and implemented quality control processes that significantly reduced defects and improved product consistency.
- Coordinated cross-departmental communication to streamline production schedules and optimize resource allocation.
- Trained and mentored junior staff on best practices, fostering a culture of safety and continuous improvement.
- Achieved departmental goals by developing and executing strategic plans and performance metrics.
- Improved safety procedures to create safe working conditions for workers.
- Reduced operational costs through comprehensive process improvement initiatives and resource management.
Asst. Manager - Tool Room & Development
PRINCE SWR SYSTEMS PVT. LTD.
01.2013 - 07.2016
- Managed tooling operations including development, preventive maintenance, and vendor coordination.
- Finalized trial schedules, performed QA & product performance validation.
- Improved product cycle times by enhancing mould design & injection conditions.
- Supervised CAPA for tool-related breakdowns.
Sr. Engineer - Mould Maintenance & Development
HAMILTON HOUSEWARE PVT. LTD.
02.2011 - 01.2013
- Developed and executed tooling solutions for high-volume consumer product manufacturing.
- Conducted root cause analysis and introduced solutions for mould durability.
- Liaised with cross-functional teams for cost control and defect minimization.
Tool Room Engineer
SHETH GROUP OF COMPANIES
03.2007 - 01.2011
- Led tool room operations for precision components used in railways & automotive industries.
- Created 3D models & drawings in AutoCAD, implemented new processes for enhanced productivity.
- Monitored vendor progress and tool readiness for project timelines.
Junior Engineer - Tool Room
TODAY'S WRITING PRODUCTS LTD.
09.2004 - 02.2007
- Maintained and repaired moulds used in pen manufacturing lines.
- Managed tool inventory, QC of spare parts, and record-keeping.
Education
Post Diploma - Plastics Mould Design (PD-PMD)
CIPET, HYDERABAD
Hyderabad01.2004
Diploma - Plastics Mould Technology (DPMT)
CIPET, HAJIPUR
Hajipur01.2003
HSC - undefined
M.P. BOARD
01.1999
SSC - undefined
M.P. BOARD
01.1997
Skills
Management of large cross-functional teams
Interests
DRIVING, PLAYING CRICKET, LISTENING MUSIC
EXTRA-CURRICULAR ACTIVITIES
- Organized and conducted technical training sessions on mould maintenance, 5S, and production systems for cross-functional teams.
- Actively participated in Kaizen, 5S, and Lean manufacturing initiatives , contributing to workplace improvements and employee engagement.
- Mentored junior engineers and technicians , helping them enhance technical skills and process understanding.
- Member of internal committees for Safety Week, Cultural Events, and CSR Initiatives , promoting teamwork and workplace bonding.
- Led multiple Awareness and Motivation Sessions on productivity, discipline, and continuous improvement.
- Represented the company in vendor visits and technical evaluations , supporting supplier development and collaboration.
- Volunteered in plant event coordination such as Annual Day, sports activities, and festival celebrations to build team spirit.
COURSES
- ISO 14001 & 18001 TRAINING
- TPM FUNDAMENTALS
- AUTOCAD CERTIFIED CIPET HYDERABAD
- MICROSOFT OFFICE SUITE | SAP ERP - PRODUCTION & MAINTENANCE MODULES
Timeline
Manager - Production
BIC CELLO INDIA PVT. LTD.
08.2016 - Current
Asst. Manager - Tool Room & Development
PRINCE SWR SYSTEMS PVT. LTD.
01.2013 - 07.2016
Sr. Engineer - Mould Maintenance & Development
HAMILTON HOUSEWARE PVT. LTD.
02.2011 - 01.2013
Tool Room Engineer
SHETH GROUP OF COMPANIES
03.2007 - 01.2011
Junior Engineer - Tool Room
TODAY'S WRITING PRODUCTS LTD.
09.2004 - 02.2007
Diploma - Plastics Mould Technology (DPMT)
CIPET, HAJIPUR
HSC - undefined
M.P. BOARD
SSC - undefined
M.P. BOARD
Post Diploma - Plastics Mould Design (PD-PMD)
CIPET, HYDERABAD