Prabhat Singh
Gandhinagar,GJ
Summary
Results-driven Polymer Researcher with nearly 9 years of experience in polymer research, now transitioned into a role of leading COQE(Centre of Quality Excellence) for PVDF and PVDF films at Gujarat Fluoro Chemicals. Specializing in Styrenics-based polymers and emulsion polymerization, with proven expertise in designing, optimizing, and scaling polymer polymerizing and processing techniques. Highly skilled in advanced polymer characterization using thermal, rheological, mechanical, and optical methods. Adept at working independently and leading cross-functional teams to drive research and quality assurance initiatives to successful outcomes.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Assistant Manager – Quality Assurance
Gujarat Fluorochemicals Ltd
2023.07 - Current
- Established the laboratory and quality control processes for PVDF polymer and PVDF films, ensuring adherence to industry standards and regulatory requirements.
- Developed and maintained quality assurance protocols, including inspection procedures and process documentation.
- Led process improvement initiatives by identifying quality issues and implementing corrective actions in collaboration with production teams
- Managed and trained QA team members, providing guidance and performance evaluations to enhance team effectiveness
- Conducted regular inspections, tests, and audits to monitor product quality and compliance
- Interfaced with suppliers and customers to address quality-related concerns and support product development.
Research Executive
Styrenix Performance Materials Ltd
2022.12 - 2024.04
- Built institution's research portfolio in accordance with long-term strategic plan.
- Developed material formulations to meet performance and cost targets, managing pilot lab trials for styrene and acrylic-based formulations.
- Conducted comprehensive material characterization using DSC, TGA, FTIR, microscopy, and HPLC to validate trials and reverse engineer competitor materials.
- Managed portfolio of various automotive and medical grades and led development as per customer requirements.
- Supported manufacturing processes, resolved technical issues, and built strong customer relationships through site visits.
- Planned and executed targeted research into styrene based emulsions.
R&D Executive
INEOS Styrolution India Ltd
2017.08 - 2022.12
- led the pilot trials of water-based emulsions (styrene and acrylics), optimizing process conditions to improve product quality, yield and plant scale up.
- Handled portfolio of household and automotive grades & new product development.
- Applied analytical techniques for material performance validation and explored sustainable solutions by replacing toxic monomers with bio-derived alternatives
- Filed two patents patent for innovations in polymerization processes( SBR/ABS emulsion).
Production Engineer (Injection Molding)
Precision Technoplast Pvt Ltd
2013.01 - 2014.11
- Managed production targets and ensured safe operation of equipment, overseeing material inspection and timely delivery of high-quality products
- Optimized shop floor operations for efficient production processes.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Decreased defect rate by applying process capability analysis and creating weekly defect reports.
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
- Reported variance reports for production orders.
Education
Master of Engineering (M.E.) - Plastics Engineering
CIPET
Ahmedabad05.2017
Bachelor of Engineering (B.E.) - Central Institute of Plastics Engineering And Technology
Ahmedabad, GJ07.2013
Skills
- Data Analysis
- Highly organized and efficient
- Analytical Skills
- Polymer characterization
- Emulsion polymerization( Styrenics and fluorine based)
- Plastics
- Emulsions(Styrenics & Acrylics)
- Fluoropolymers (PVDF)
- Operations Management
- Project Management
- Compliance understanding
- Strategic Planning
- Customer Relationship Management (CRM)
- Project management abilities
Certification
- Six Sigma Yellow Belt Certification, AIGPE, 06/2022
- Six Sigma White Belt Certification, AIGPE, 01/2022
Accomplishments
- Led initiatives in polymer extrusion and injection molding processes, optimizing design and process parameters for new products.
- Conducted feasibility studies, developed process parameters, and scaled up pilot lab trials, leading to successful plant-scale implementations.
- Utilized techniques such as rheology, mechanical testing, and thermal analysis to evaluate and enhance material properties, contributing to reverse engineering of competitor materials.
- Provided technical support and resolved issues, fostering strong customer relationships.
- Filed two patents for advanced polymer processes:Dual Initiator Grafting Process of Polybutadiene Latex (06/2021)Preparation of Diene Polymer Latex with High Gel Content and Controlled Cross-Linking (04/2022)
Personal Information
- Title: Polymer Researcher
- Date of Birth: 10/04/1992
- Nationality: Indian
Languages
English
Bilingual or Proficient (C2)
Hindi
Bilingual or Proficient (C2)
Gujarati
Intermediate (B1)
Timeline
Assistant Manager – Quality Assurance
Gujarat Fluorochemicals Ltd
2023.07 - Current
Research Executive
Styrenix Performance Materials Ltd
2022.12 - 2024.04
R&D Executive
INEOS Styrolution India Ltd
2017.08 - 2022.12
Production Engineer (Injection Molding)
Precision Technoplast Pvt Ltd
2013.01 - 2014.11
Master of Engineering (M.E.) - Plastics Engineering
CIPET
Bachelor of Engineering (B.E.) - Central Institute of Plastics Engineering And Technology
- Six Sigma Yellow Belt Certification, AIGPE, 06/2022
- Six Sigma White Belt Certification, AIGPE, 01/2022
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