PRABHATA KIRAN SAHOO
Delhi
Summary
Aiming for a mid-senior level position in Industrial Engineering/Process Improvement in the Garment Industry. Results-oriented Industrial Engineering professional with over 13 years of progressive experience in garment and textile manufacturing. Specialized in process improvement, production planning, and efficiency optimization, with a proven track record of minimizing waste and elevating productivity. Expert in conducting work-study, time and motion analysis, and line balancing to maximize output and resource utilization. Adept at analysing production workflows, identifying bottlenecks, and implementing cost-effective solutions to streamline operations. Strong communicator and analytical thinker, committed to driving continuous improvement and operational excellence across cross-functional teams.
Overview
16
16
years of professional experience
1
1
Certification
Work History
IE & PRODUCT MERCHANDISER
Shantanu & Nikhil (High-end RTW brand, ABFRL group)
12.2022 - Current
- Leveraged industrial engineering methodologies to streamline production workflows, slash lead times by double-digit percentages, and elevate on-time delivery performance.
- Partnered cross-functionally to and eliminate bottlenecks, unlocking significant cost savings while boosting overall plant productivity.
- Continuously analyzed real-time production metrics to drive iterative process improvements across men’s woven-fabric product lines—including shirts, trousers, shorts, waistcoats, bandhgalas, sherwanis, jackets, and bombers.
PRODUCT MANAGER
napEazy(AIRBUS spin-off), UUO Innovation Pvt. Ltd.
03.2019 - 12.2022
- Applied industrial engineering methods to lead cross-functional teams in optimizing production workflows and systems.
- Utilized process mapping and time-motion studies to ensure on-time delivery of high-quality products.
- Leveraged project management expertise to coordinate design and logistics teams, streamline supply chain operations, and uphold strict quality standards.
- Identified and resolved process bottlenecks through root cause analysis, driving enhanced throughput and performance across integrated pillowcase manufacturing, T-shirts, and specialized men's shirts.
ASSISTANT MANAGER - PRODUCTION & IE
Intimate Apparels Ltd., Bangladesh
01.2018 - 01.2019
- Applied Industrial engineering principles to analyze workflow, optimize line balancing, and implement process improvements that increased production output and operational efficiency.
- Monitored production performance metrics, identified bottlenecks using root cause analysis, and led corrective actions to eliminate inefficiencies and downtime. Product ranges (Women’s Intimate wear)
SPINNING MASTER
RBA Textiles Pvt. Ltd.
12.2012 - 03.2015
- Oversaw daily production operations, ensuring alignment with quality and delivery standards.
- Managed and optimized production processes to maximize output and minimize waste.
- Monitored production performance and implemented improvements to achieve targets. Product Ranges (30s,40s count yarn as well as 2 ply Eli twisted compactyarn production)
SHIFT OFFICER
CIMMCO Spinners (Spintex India Ltd.)
01.2010 - 01.2012
- Managed shift-wise production. Product Ranges (30s,40s 100% cotton yarn production)
SHIFT INCHARGE
Nahar Spinning
01.2012
- Managed shift-wise production, labour, and quality control processes.
- Ensured efficient utilization of labour and resources to meet production goals.
- Implemented process improvements to enhance productivity and quality. Product Ranges (30s,40s,60s,120s count 100%cotton yarn as well as linen yarn and lenzing modal blend yarn production)
Education
Master of Fashion Technology - Operation
NIFT
Bangalore05.2018
B. Tech - Textile Engineering
CET
06.2010
Skills
- Process optimization and mapping
- Production planning and scheduling
- Efficiency improvement strategies
- Data analysis and reporting
- Capacity planning and management
- Cross-functional collaboration
- Effective communication skills
- Root cause analysis techniques
- Time and motion studies
- Line balancing expertise
- Microsoft Office tools proficiency
Certification
- Professional certificate program in Production Management-IIT Kanpur
- Six Sigma - IIT Kharagpur
- Sustainability through Green Manufacturing System –IIT Kanpur
- Apparel merchandising-MSME, Govt. Of India
Projects
Organization: Hirdaramani Woven Cluster Pvt. Ltd., Sri Lanka, Project Title: Reengineering of Workstations & Standardization of Work Methods to Reduce Style Changeover Time (Q.C.O.), Duration: 14 weeks, Description: Conducted a comprehensive industrial engineering project focused on improving workstation design and standardizing work methods to minimize style changeover time on the production floor. Applied ergonomic principles and optimized plant layout in various garment lines, including trousers, shirts, chinos, and skirts. The project resulted in enhanced workflow efficiency, reduced downtime, and improved overall productivity.
PROFILES
http://www.linkedin.com/in/prabhata-kiran-sahoo-b249ab25
Timeline
IE & PRODUCT MERCHANDISER
Shantanu & Nikhil (High-end RTW brand, ABFRL group)
12.2022 - Current
PRODUCT MANAGER
napEazy(AIRBUS spin-off), UUO Innovation Pvt. Ltd.
03.2019 - 12.2022
ASSISTANT MANAGER - PRODUCTION & IE
Intimate Apparels Ltd., Bangladesh
01.2018 - 01.2019
SPINNING MASTER
RBA Textiles Pvt. Ltd.
12.2012 - 03.2015
SHIFT INCHARGE
Nahar Spinning
01.2012
SHIFT OFFICER
CIMMCO Spinners (Spintex India Ltd.)
01.2010 - 01.2012
Master of Fashion Technology - Operation
NIFT
B. Tech - Textile Engineering
CET
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