PRABHU VENKATESAN
Tiruvallur,TN
Summary
Proactive and reliable Production Manager offers expertise in lean manufacturing, quality control and continuous improvement. Communicative leader with 5+ years of comprehensive experience controlling and supervising production processes. In-depth knowledge of quality standards and safety regulations paired with familiarity of key production metrics.
Overview
15
15
years of professional experience
Work History
Assistant Production Manager
SUNGWOO HITECH INDIA PRIVATE LIMITED
Kanchipuram, Tamilnadu.
06.2021 - Current
- Identified areas for improvement in processes and procedures ans developed strategies to optimize efficiency.
- Implemented lean manufacturing techniques such as 5S methodology in order to maximize efficiency.
- Develop plans for managing overtime hours while minimizing labor costs.
- Monitored daily progress of production activities by implementing continuous kaizen to ensure that products are delivered on time.
- Provided technical support when troubleshooting issues during production process.
- Resolved conflicts between departments or personnel when necessary.
- Developed and implemented production schedules to ensure timely completion of projects.
- Coordinated with other departments such as purchasing, engineering and quality assurance to ensure smooth operations.
- Scheduled staff work assignments, rotations and overtime.
- Maintained top-notch quality control standards and eliminated downtime to maximize revenue.
- Managed materials to meet production goals and specific customer demands.
- Coached and mentored employees to develop and enhance career skills.
- Aided raw material planning.
- Supported audit reviews and initiated corrective actions.
- Provided input for performance reviews and identified areas for additional improvement.
- Directed cost reduction and process improvements to boost workflows and productivity.
- Partnered with human resources on training compliance and performance progression methodologies.
- Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
- Cultivated communication among senior managers and floor supervisors to encourage optimal productivity.
- Managing up to 40 employees in production line.
- Led regular stand-up meetings, scrums and continuous improvements projects with measurable goals.
- Met or exceeded target for on-time customer shipments.
SENIOR ENGINEER - WELD SHOP
SUNGWOO HITCH INDIA PRIVATE LIMITED
08.2016 - 08.2021
- Implemented changes in working conditions, equipment and tools to improve workflow, efficiency and team member safety.
- Performed root cause analysis of problems, documented faults in tracking system and generated daily reports.
- Managed multiple projects simultaneously while meeting tight deadlines.
- Collaborated with other departments on cross-functional projects.
- Prepared process flow diagrams.
- Effectively followed 3C on the shop floor.
- Implemented 3M (Muda, Muri, Mura).
- Conducted daily meeting to create awareness on achieving zero PPM.
- KAIZEN ideas and implementation of WHY-WHY ANALYSIS.
- Handled FANUC ROBOTS, MIG, MAG, SPOT AND PROJECTION WELDING.
- Having knowledge of BIW, Spot Weld Shop Production process.
ENGINEER - ASSEMBLY
UNIPRES INDIA PRIVATE LIMITED
11.2011 - 08.2016
- Prepared standard working procedures for all weld assembly stations.
- Prepared and updated start-up check sheet.
- Monitored target tact time achievement by implementing continuous kaizen.
- Layout rationalization for all assembly lines to maintain standard work.
- Prepared new project plan and followed up with inter departments.
- Effectively followed 3C and implemented 3M.
- Checked quality procedures and instruction preparation.
- Handled and attended line stoppages.
- Ensured zero defects of outgoing products.
ASSISTANT ENGINEER
INTEGRAL COMPONENT MANUFACTURERS PVT LTD
05.2011 - 11.2011
- Manpower handling.
- Cost saving through process improvement.
- Maintained 5S on shop floor.
- Achieved production targets as per plan.
- Hourly checked CNC machine parts with quality gauges.
Assistant Engineer
SHARDA MOTOR INDUSTRIES LIMITED
KANCHEEPURAM, TAMILNADU, INDIA
10.2010 - 04.2011
- Provided technical support to project engineers, ensuring accuracy and quality of work.
- Maintained detailed records of all projects, including specifications, costs, materials used.
- Prepared budget, manpower, scheduling and material reports and plans.
- Collaborated with other departments on tasks related to engineering projects.
- Applied industrial statistics and simulation techniques to solve engineering analysis problems.
- Finished projects on time and within budget.
GRADUATE ENGINEER TRAINEE - PAINT SHOP
MOTHERSON AUTOMOTIVE TECHNOLOGIES AND ENGINEERING
KANCHEEPURAM, TAMILNADU, INDIA
09.2009 - 09.2010
- Handled human resource during shortage and reported to HR when in excess.
- Checked parts before loading and after painting from conveyor.
- Reported hourly to Senior Engineer.
- Achieved daily target.
- Reduced stoppages of conveyor.
- Inspected final project.
Education
MASTER OF ENGINEERING - CAD/CAM
S.A. ENGINEERING COLLEGE (ANNA UNIVERSITY)
CHENNAI, TAMILNADU, INDIA.06.2017
BACHELOR OF ENGINEERING - MECHANICAL ENGINEERING
S.A. ENGINEERING COLLEGE (ANNA UNIVERSITY)
CHENNAI, TAMILNADU, INDIA.04.2009
Skills
- Cross-Functional Collaboration
- Quality Assurance
- Team Development
- Lean Manufacturing
- Root Cause Analysis
- Continuous improvements
- Microsoft office proficiency
- MIG, MAG, SPOT, PROJECTION welding
- FANUC robot welding
- Auto CAD
- Manpower handling
Languages
Tamil
Bilingual or Proficient (C2)
English
Advanced (C1)
Additional Information
I have made a project on Design and Analysis of Composite Leaf Spring using Ansys.
Timeline
Assistant Production Manager
SUNGWOO HITECH INDIA PRIVATE LIMITED
06.2021 - Current
SENIOR ENGINEER - WELD SHOP
SUNGWOO HITCH INDIA PRIVATE LIMITED
08.2016 - 08.2021
ENGINEER - ASSEMBLY
UNIPRES INDIA PRIVATE LIMITED
11.2011 - 08.2016
ASSISTANT ENGINEER
INTEGRAL COMPONENT MANUFACTURERS PVT LTD
05.2011 - 11.2011
Assistant Engineer
SHARDA MOTOR INDUSTRIES LIMITED
10.2010 - 04.2011
GRADUATE ENGINEER TRAINEE - PAINT SHOP
MOTHERSON AUTOMOTIVE TECHNOLOGIES AND ENGINEERING
09.2009 - 09.2010
MASTER OF ENGINEERING - CAD/CAM
S.A. ENGINEERING COLLEGE (ANNA UNIVERSITY)
BACHELOR OF ENGINEERING - MECHANICAL ENGINEERING
S.A. ENGINEERING COLLEGE (ANNA UNIVERSITY)
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