PRAKASHKUMAR R
Pollachi
Summary
To Work in a challenge environment that encourages learning creativity and provides to all the aspects technology and management to lead a high proficient and result oriented team and move the company’s resources towards almost profitability.
Overview
18
18
years of professional experience
Work History
Sr. Manager –Maintenance
COPTECH WIRE AND CABLE PVT LTD
Coimbatore
04.2024 - Current
- Leading the maintenance department to achieve the targeted KPI.
- Planning and executing the CBM & PM.
- Preparation of maintenance budget & preparing action plan to control the expenses.
- MTTR, MTBF & Breakdown analysis for major breakdowns.
- Preparing MRM and representing the maintenance activities to the management.
- Conducting the daily meeting & black table meeting with the maintenance team.
- Doing vendor analysis and material purchase activities.
- Ensuring and updating the activities of ISO/OHSAS documentation with the maintenance team.
- Conducting weekly meeting along with the team & updating the maintenance activities and work status.
- Travelling along with the maintenance team to fulfil the customer requirements & management KPI.
- Coptech is the largest manufacturer and exporter of HT, LT, Solar, & submersible pump wires and cables. Coptech is the certified happiest places to work company. The company is located in Coimbatore with two manufacturing plants.
Sr.Manager –Maintenance
EMERALD RESILIENT TYRES MFG.PVT LTD
Chennai
04.2021 - 04.2024
- Leading the maintenance department to achieve the targeted KPI.
- Planning and executing the CBM & PM.
- Preparation of maintenance budget & preparing action plan to control the expenses.
- MTTR, MTBF & Breakdown analysis for major breakdowns.
- Preparing MRM and representing the maintenance activities to the management.
- Conducting the daily meeting & black table meeting with the maintenance team.
- Doing vendor analysis and material purchase activities.
- Ensuring and updating the activities of EMS/OHSAS documentation with the maintenance team.
- Conducting weekly meeting along with the team & updating the maintenance activities and work status.
- Travelling along with the maintenance team to fulfil the customer requirements & management KPI.
- Emerald Tyres is the largest manufacturer and exporter of solid tyres and industrial pneumatic tyres from India and also the most preferred OE supplier for its product range in India. and ranked 6th among Asia’s industrial supply companies. Emerald’s network of trusted channel partners across 70 countries caters to some of the best known OEMs and blue chip corporate. Our warehouses located at Belgium, UAE and USA provide on-time delivery of products and value added services to customers across Europe, Middle East and now in North America.
Sr.Engineer-Maintenance & Safety officer (PLANT)
GRUPO ANTOLIN INDIA PRIVATE LIMITED
Chennai
12.2012 - 04.2021
- Root cause analysis for breakdown of the machines.
- Reducing breakdown time by taking proper corrective action.
- Preparation of preventive & Predictive maintenance planning.
- MTTR, MTBF & Breakdown analysis for major breakdowns.
- Maintaining critical spare stock & spares management.
- Improvements and 5’s activities.
- Responsible for vendor analysis and material purchase activities.
- Responsible for IATF-16949 and EMS/OHSAS documentation.
- Responsible for FM GLOBAL audit.
- Maintenance budget preparation.
- Preparing & participating in weekly & monthly MRM(Management Review Meeting).
- We are the largest (Spanish) manufacturer of vehicle interior components and rank 40 among worldwide automotive supply companies. We offer products with high added value to outfit automobile interiors: overhead, doors, seats and lighting. We dominate the complete component cycle from component conception and design, through development and validation to component industrialization and sequenced delivery.
- Taking additional responsibility as SAFETY OFFICER.
- Conducting Safety walk at every Tuesday with safety core team & Industrial Director.
- Identifying & closing the unsafe action /unsafe condition /Near misses.
- Daily reviewing the Incident form and Near miss register note.
- Weekly Twice conducting training on safety to all peoples (including HK and CL).
- Conducting the Mock drills & Safety audits.
- Implementing the 100 % adherence of wearing of proper PPE’s.
- Implemented the Plastic Free plant & Responsible for EMS/OHSAS.
Team Member -Maintenance
APOLLO TYRES LIMITED
Chennai
11.2009 - 12.2012
- Working as a team member in Truck tyre building and tyre curing & Preparation maintenance as well as commissioning of tyre building machines.
- Handling the shift to eliminate the breakdowns.
- Hands on Experience in Troubleshooting and Maintenance of highly sophisticated pneumatically operated high productivity fully automatic machines.(PLC Control).
- Experience in assembling and alignment of machines.
- Planning and scheduling of Daily maintenance jobs, Shutdown maintenance (Major/Minor), Modification jobs and Preventive maintenance jobs and implementing the same in all machines.
- Responsible in arranging spares and reducing the stores and spares cost under the Budget.
- Responsible for vendor analysis and evaluation by the product, timely delivery, and service options and informing the same to Purchase department.
- Preparation of Bar charts, Break down Trend Charts.
- Apollo tyres is a one of the leading tyre manufacturing MNC the company offers a comprehensive product portfolio spread across passenger car, light truck, truck-bus, off highway and bicycle tyres, re-treading material and re-treaded tyres. Its corporate headquarters in Gurgaon, India, is in the business of manufacture and sale of tyres since its inception in 1972. Over the years, the company has grown manifold, establishing its footprint across the globe The Company has manufacturing presence in Asia, Europe and Africa, with 8 modern tyre facilities and exports to over 100 countries. Powered by its key brands — Apollo and Vredestein.
OET -Maintenance
MANDO INDIA LIMITED
Chennai
06.2008 - 10.2009
- Attending machine breakdowns.
- Doing PM activities.
- Maintaining machine spares.
- Doing improvement in machines.
- Following 5’s and techniques in machines.
- Focusing on repeated break downs and eliminates.
- Mando Corporation, Korea was set up in October 1962 for the manufacture of Brake Systems, Steering Systems, Suspension Systems, DAS / Iron Casting and Electronics / Electrification. As the leader in Korea, Mando has been producing cutting-edge safety systems like ABS, ESP, ECS, and EPS. These systems have amply proven that the level of the Korean automotive industry approximates the world standards.
Education
Diploma - Automobile Engineering
Nachimuthu Polytechnic College
PollachiSSLC -
Government Higher secondary School
Chittur, PollachiSkills
- Tyre industry expertise
- Automotive industry expertise
- Wire and Cable industry expertise
- TPM implementation
- Hydraulic troubleshooting
- Pneumatic troubleshooting
- Rod breakdown troubleshooting
- Intermediate wire drawing troubleshooting
- MMH troubleshooting
- Drop coiler troubleshooting
- Pedestal drilling machine troubleshooting
- Bending machine operation
- Rolling machine operation
- Punching machine operation
- Wire drawing machine operation
- Wrapping machine operation
- Winding machine operation
- Hydraulic forming press operation
- Tyre process machinery operation
- Kneader operation
- GK50 Banbury operation
- Mixing mill operation
- Warming mill operation
- Extruder operation
- Calendar operation
- Tyre building operation
- Tyre curing operation
- 6 axis water jet cutting robot operation
- Calendaring mill operation
- Basic electrical troubleshooting
- PLC troubleshooting
- Drive troubleshooting
- Motor troubleshooting
- Electrical circuit reading
- Hydraulic circuit reading
- Pneumatic circuit reading
- Hydraulic system design
- Pneumatic system design
- Internal gear pump servicing
- External gear pump servicing
- Hydraulic pump servicing
- Pneumatic equipment servicing
- Maintenance stores management
- Spares management
- Preventive maintenance execution
- Predictive maintenance execution
- Monthly MRM participation
- Weekly MRM participation
- SAP exposure
- Maintenance activities management
- IATF-16949 compliance
- EMS/OHSAS compliance
- FM GLOBAL compliance
- ISO 14001:2015 implementation
- Maintenance budget preparation
- Cost control strategy execution
Accomplishments
- Eliminated the service Engineer (outsource) cost for Hydraulic related issues.
- Successfully implemented TPM pillar (JH) for the Three companies
- Commissioned the 200kw roof top solar panel
- Implemented EMS (Energy Management System)
- Implemented the CMMS software for maintenance management
- Implemented the safety features in Hydraulic presses.
- Did huge cost saving in hydraulic press when in breakdown by circuit modification.
- Got 110 % performance bonus for solved the major breakdown in Hydraulic press.
- Reduced the Maintenance spares cost from 12 lakhs to 05 lakhs per month in WATER JET machines.
- Take over the maintenance spares form stores department & implement and maintaining a maintenance stores in maintenance department
- Introduced & implemented the pull card rope safety provisions in Glue Coating Machines & Conveyors.
- Developed the safety culture in PLANT.
- Fabricated & erected three Hydraulic presses for tyre curing process.
- Converted the single mould hydraulic press into 8 mould curing press.
Addresses
15/6 Karuppagounder Street, Kottur malayandipattanam, Pollachi, Tamil Nadu, 642101, 49, Sun rise garden, Idikarai, Coimbatore, Tamil Nadu, 641022
Personal Information
- Date of Birth: 05/25/88
- Gender: Male
- Marital Status: Married
Languages
- Tamil
- English
Disclaimer
I hereby declare that above information's are true and correct to the best of my knowledge and belief.
Systems And Techniques Known
- TPM
- SAP-MM
- SIX SIGMA
- TOYOTA(TKML) SAFETY SYSTEM
Maintenance Of Machines
- Hydraulic presses(60 to 1200 tonnes) ,Mechanical presses(27’’ to 63.5’’)
- Wire Drawing, Wrapping ,Winding machines ,HV tester
- Cable extruder machines (30,60,100 mm)
- CNC (Vertical & Horizontal machining centre)VMC,Manual lathes,Pedestaldrilling machines
- Tyre building machines, Mixing & warming mills,Calenders & extruders
- High pressure Water jet cutting machines(6000 Bar)& Intensifiers
- High frequency welding machines and Assembly machines
- 500 kva diesel generators , cooling towers, compressors (380 cfm)
- Polyurethane Foaming (PU) machines & PU Slitting machines.
- 55 & 75 litters kneaders,Etruders,GK50 Banbury & Tyre process machineries.
- Hydro pneumatics Presses , Conveyors , Assembly machines & SPM’s
Languages
Tamil
First Language
English
Proficient
C2
Timeline
Sr. Manager –Maintenance
COPTECH WIRE AND CABLE PVT LTD
04.2024 - Current
Sr.Manager –Maintenance
EMERALD RESILIENT TYRES MFG.PVT LTD
04.2021 - 04.2024
Sr.Engineer-Maintenance & Safety officer (PLANT)
GRUPO ANTOLIN INDIA PRIVATE LIMITED
12.2012 - 04.2021
Team Member -Maintenance
APOLLO TYRES LIMITED
11.2009 - 12.2012
OET -Maintenance
MANDO INDIA LIMITED
06.2008 - 10.2009
Diploma - Automobile Engineering
Nachimuthu Polytechnic College
SSLC -
Government Higher secondary School