PRATHAP R
Chennai
Summary
Experienced professional with over 8 years in Production operations within the automotive industries. Currently serving as Engineer in Stores & Supply Chain Management at NVH India, a Tier-1 supplier for Hyundai Motor India. Proficient in SAP & TIMS, batch scheduling, and inventory optimization. Skilled in leading teams of up to 26 members, fostering effective communication and relationship management across all business levels. Adept at achieving operational efficiency through
layout optimisation, minimising damages, and ensuring inventory and location accuracy.
Overview
8
8
years of professional experience
1
1
Certification
Work History
SHIFT INCHARGE
NVH India Auto Parts Private Limited
01.2023 - Current
- Successfully enacted measures that resulted in a 20% reduction of project costs.
- Enhanced overall efficiency by 25% through streamlining project workflows
- Managed diverse teams across multiple zones, ensuring smooth operations and efficient workflow.
- Proven ability to supervise PPC plans for diverse zones, materials, and molds
- Expertly maintained accurate shift attendance records in the Finished Goods (FG) and Okay (OK) zones, demonstrating a strong focus on productivity, quality assurance, and safety compliance.
- Maintained adherence to 5S (Sort, Set in order, Shine, Standardize, Sustain) standards for efficient operations.
- Shop Floor Manpower planning & control as per customer plan in assembly & outer line
- Achieving daily production plan targets as per the customer schedule
- Knowledge in forming, pu conveyor line(Iso /POlyol) & assembly line process
- Line improvements & line re balancing work to be carried out.
- Line rejection controls & MIP review and ensure to clearing rework on daily basis
- Monitoring hourly production by line / section wise on daily basis and prepare
- the report for review & loss analysis with HOD
- Ensure working condition of poke-yoke and effective implementation
- Kaizen activities for production & quality improvements.
- Handling Customer Audit /HYUNDAI 5* & IMS Audit
- Maintain 5s/3c & Ensure 100% Work Place Safety At Shop Floor
- Co-Ordinate with PPC for Daily Production Plan and Materials Availability to Achieve the Daily Production Target.
- Ensuring ZERO customer compliant.
- Getting & implementing the suggestions and kai-zen
- Training plan for new manpower /providing on job training to existing team on regular basis to improve their skill level .
Logistic Audit Supervisor
NVH India Auto Parts Private Limited
03.2022 - 12.2022
- Implemented efficient allocation of workforce resulting in better productivity and meeting raw material procurement plans as per PPC guidelines
- Applied problem-solving skills to implement effective measures that ensured compliance with safety regulations.
- Efficiently managed production schedules to prevent customer shortages, demonstrating a commitment to customer satisfaction.
Production Supervisor
NVH India Auto Parts Private Limited
02.2019 - 02.2022
- Utilized ERP systems proficiently to match with Production Bill of Materials (PBS) and provide comprehensive training to new team members
- Optimized layout arrangements in Finished Goods (FG) and Okay (OK) zones to enforce 3C (Clean, Check, and Lubricate) and 5S (Sort, Set in order, Shine, Standardize, Sustain) standards.
- Executed effective mold and specification changeover procedures to minimize breakdown times.
- Applied an analytical approach to optimize processes and improve product quality
- Conducted daily physical stock checks and meticulously reconciled inventory records, ensuring accurate inventory management.
Graduate Engineer Trainee
NVH India Auto Parts Private Limited
07.2016 - 01.2019
- Operated machinery and assembly equipment in Matt Luggage production line, ensuring quality and efficiency.
- Gained practical experience in assembly line operations and quality control processes over a 6-month period.
- Oversaw ERP operations for 2 years at NVH production office, managing procurement and distribution of consumables and indirect materials
- Collaborated with cross-functional teams to optimize inventory management and streamline production processes.
- Actively participated in Improvement Group (IG) initiatives to enhance operational efficiency and quality standards
- Assumed responsibility for line planning activities in the Sunvisor production line for 6 months, coordinating production schedules and resource allocation
- Implemented strategies to improve workflow efficiency and minimize production downtime
- Promoted to Assistant Supervisor role, providing leadership and support to the Sunvisor production team
- Oversaw daily operations, monitored performance metrics, and ensured compliance with safety and quality standards
- Facilitated training programs for new hires and conducted performance evaluations to drive continuous improvement.
Education
Bachelor of Engineering - Mechanical Engineering
Jaya Suriya Engineering College
Thiruvallur05-2015
Skills
- Total Integrated Management System
- SAP Logistics
- NX CAD
- PTC Creo
- Microsoft Office
- AutoCAD 3D
- Manpower Management
- Project Development
Certification
- Creo - 11/2016
- AutoCAD 3D - 07/2016
- Siemens NX CAD - 01/2016
Declaration
I hereby declare that the information provided above is true and correct to the best of my knowledge and belief
Thanking You,
Date: Yours Faithfully,
Timeline
SHIFT INCHARGE
NVH India Auto Parts Private Limited
01.2023 - Current
Logistic Audit Supervisor
NVH India Auto Parts Private Limited
03.2022 - 12.2022
Production Supervisor
NVH India Auto Parts Private Limited
02.2019 - 02.2022
Graduate Engineer Trainee
NVH India Auto Parts Private Limited
07.2016 - 01.2019
- Creo - 11/2016
- AutoCAD 3D - 07/2016
- Siemens NX CAD - 01/2016
Bachelor of Engineering - Mechanical Engineering
Jaya Suriya Engineering College
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