Prathish K Babu

Experienced instrument engineer with 16 years in oil and gas industry. Skilled in standard control and instrumentation. Strong leadership abilities, adept at delegating tasks and providing clear instructions. Detail-oriented professional focused on problem resolution to prevent production impact and ensure safety.

Qualified Instrumentation Engineer with proven track record in leading teams and driving operational efficiency. Demonstrated ability to implement strategic initiatives that enhance productivity and foster growth. Known for utilizing strong leadership and communication skills to facilitate team collaboration and achieve organizational goals.

• Control valve and Flow Element sizing with Conval and SPI Intools.
• SIL Assessment of Process units in accordance with IEC61511.
• Conversant with Petrochemical Industry Standards.
• Installation, Calibration and Maintaining of process instruments in Refinery including HART, FF and Wireless field devises.
• Technical Evaluation of Instruments and Control System.
• Planning of Maintenance Jobs with SAP PM Module.
• Preventive maintenance, periodic maintenance and predictive maintenance of critical instruments and Rotary equipment.
• Failure Analysis, HAZOP Study, HIRA, 5Why Analysis.
• Analysing spares requirement and planning of obsolete instrument replacement.
• Creation of Technical specification (SOR) and procurement of field Instruments suitable for various application complying with relevant standards.

• Installation, calibration, service, and troubleshooting of a wide variety of electronic and pneumatic instrumentation.
• Read and interpretation of blueprints, schematics, and technical manuals.
• Perform calculations to determine the correct size and type of instrument required for each application.
• Select and specify the most appropriate instruments and components for each installation.
• Design control wiring, logic diagrams, and perform control system programming.
• Conduct Factory Acceptance Tests (FAT), Site Acceptance Test (SAT), Performance Acceptance Test (PAT), and control wiring design.
• Prepare and review all instrumentation engineering deliverables such as design basis, specification, data sheets, instrument index, I/O schedule, logic diagram, cable / JB schedule, Instrument Datasheets, and sparing strategy.
• Review and comment on project design documents for pressure, flow, temperature, level, and analytical field analyzer, control valves, MOVs, AOVs.
• Develop and update instrument loops diagrams, PFDs, PIDs, and Data Sheets.
• Lead the instrumentation design, installation, and commissioning of the wiring, cabling, and grounding systems for instrumentation following Company and international standards.
• Develop and update agreement, DCS, ESD, 3rd party system VMS, and CCS.
• Provide technical support for petrochemical unit's operation readiness, pre-commissioning and commissioning including instrument loop check philosophy.
• Participation in all project studies such as HAZOP, SIL Study.
• Review and understanding of communication protocols like Modbus, FieldBus, TCP, and General Process Automation Protocols.

• Metso MAX-DNA DCS.
• GE Mark Vie Control System.
• CCC Antisurge and Performance Control System(Series 3++ and Prodigy)
• Woodward Vetrex Pro Antisurge Control system with Micro-net Platform.
• Allen Bradley Micro logics , Siemens S7-400 and Honeywell ML-200 PLC.
• Bently Nevada 3500 Vibration Monitoring System.
• Shinkawa VM Series Vibration Monitoring System.

• GE Mark VIe Control System Engineering.
• Yokogawa Centum vP DCS Engineering Training.
• Yokogawa Prosafe RS Safety PLC Engineering Training.
• Honeywell C300 and EPKS Engineering training.
• Schneider FCP370 DCS Engineering Training.
• Schneider Triconex PLC Engineering Training.
• Metso MAX Dna DCS Training.
• Emerson DeltaV DCS Training.
• SPI Intools design training.
• Training on HAZOP Study.

• Passport Number: R3310670
• Passport Expiry Date: 07/25/27
• Date of Birth: 01/26/82
• Gender: Male
• Nationality: Indian
• Marital Status: Married

• Collaborated with team of 75 in the design and development of Polyols Petrochemical Project starting from Instrument design basis to PID review, HAZOP study and PFD Review, SIL Study and Project construction.