PRATIK KR JHA
Process Engineer
Pune
Summary
Results-driven and technically sound Mechanical Engineer with hands-on expertise in process design, validation, and continuous improvement within Heavy Commercial Vehicle (HCV) filter manufacturing. Experienced in developing, validating, and optimizing manufacturing processes for rotary and blade-type pleating, PU dispensing, air cleaner assembly, and air housing fabrication. Skilled in implementing process documentation (PFD, PFMEA, Control Plans, SOPs), tooling feasibility, and fixture validation. Strong analytical background in SPC, MSA, APQP, and PPAP with proficiency in Windchill and Oracle systems for part management and PR tracking. Demonstrated capability in driving productivity improvement, process standardization, and cost reduction through data-based decision-making and cross-functional collaboration.
Overview
3
3
years of professional experience
2
2
Certifications
Work History
Process Engineer
Fleetguard Filters Pvt. Ltd.
08.2023 - Current
- Developed and implemented Standard Operating Procedures (SOPs), Process Flow Diagrams (PFDs), and Control Plans for filter manufacturing and assembly operations.
- Conducted detailed feasibility studies and process validations ensuring compliance with product specifications and quality standards.
- Led tooling and fixture feasibility, design validation, and setup verification across air filter and housing fabrication lines.
- Executed process audits and validation studies for new CCPM developments, improving process consistency and reducing rework.
- Managed Oracle system operations for PR creation, Bill of Materials (BOM) validation, and component tracking.
- Actively participated in PFMEA, SPC, MSA, APQP, and PPAP implementation to strengthen process capability and product reliability.
- Conducted time studies and implemented improvement actions that reduced Blade Type Pleating (BTP) line cycle time by 18% (125s → 102s), enhancing productivity by 20%.
- Provided training and work instructions to operators, improving line standardization and operational discipline.
- Collaborated with cross-functional teams during IMS audits to ensure documentation accuracy and compliance with standards.
Education
Bachelor of Technology (B.Tech) - Mechanical Engineering
RVS College of Engineering and Technology
Jamshedpur01.2023
Intermediate (Class XII) - undefined
Motilal Nehru Public School
Jamshedpur01.2017
Matriculation (Class X) - undefined
Motilal Nehru Public School
Jamshedpur01.2015
Skills
Process Engineering: SOPs, Control Plans, PFMEA, PFDs, Feasibility Reports, Time Study
Quality Systems: SPC, MSA, APQP, PPAP, Root Cause Analysis, Problem Solving (8D)
Tooling & Validation: Tooling Feasibility, Fixture Design & Setup Approval, Process Verification
Software: Windchill (Drawing Study), Oracle (Part & PR Management), MS Excel, AutoCAD
Manufacturing Exposure: Air Filter Manufacturing, Air Cleaner Assembly, PU Dispensing, Rotary & Blade-Type Pleating, Air Housing Fabrication
Certification
Problem Solving using 8D Methodology – Successfully resolved Poor Seal Ring Bonding issue at Fleetguard Filters Pvt. Ltd.
Timeline
Process Engineer
Fleetguard Filters Pvt. Ltd.
08.2023 - Current
Bachelor of Technology (B.Tech) - Mechanical Engineering
RVS College of Engineering and Technology
Intermediate (Class XII) - undefined
Motilal Nehru Public School
Matriculation (Class X) - undefined
Motilal Nehru Public School