Purushottam Sharma
Aurangabad
Summary
Seasoned manufacturing leader with over 30 years of experience driving production excellence, product innovation, and operational efficiency. Proven ability to lead teams, implement continuous improvement initiatives, and deliver transformation outcomes. Proven track record of leading large-scale manufacturing operations, implementing digital transformation initiatives, and delivering complex projects for global clients. Demonstrated expertise in lean manufacturing, quality management systems, and business process optimization, consistently achieving exceptional results in productivity, quality, and cost optimization. Expertise in engineering production & services, machining, forming, and joining processes, with hands-on experience optimizing manufacturing systems. Adept at ensuring compliance with ISO 9001, ISO 45001, and ISO 14001 standards, while excelling in Kaizen, Kanban, and TPM practices.
Overview
22
22
years of professional experience
1
1
Certification
Work History
Senior Manager - Engine Projects Production & Product Development
MAN Energy Solution India Pvt. Ltd.
Aurangabad
03.2009 - Current
- Led production engineering services, ensuring efficient manufacturing processes and quality control.
- Supervised machining, welding, pressing, assembly, painting, testing, packaging, and warehousing operations.
- Monitoring & prepared production plan including 5M Method: daily, weekly, month.
- Developed project plans, budgets, and timelines, achieving 100% on-time delivery for over 452 projects.
- Spearheaded DMAIC project portfolios, driving continuous improvement initiatives.
- Implemented Kaizen and TPM strategies to enhance productivity and minimize downtime.
- Delivered 34% cost reduction through strategic localization projects.
- Developed Indian Navy project components, ensuring full compliance with defense standards.
- NPD & ECN first time right achievement 100% with APQP monitoring & review.
- Under OPEX, CI, poka yoka, Gamba: Develop right process for new & existing process with SOP. Increase Equipment uptime 15%.
- Enhanced employee engagement and morale so gain ROI.
- Kanban cut work-in-progress inventory by 25%.
- In last 18 year zero customer compliant, warranty claim for Domestic & International customer.
- Established strategic partnerships with key suppliers, optimizing supply chain efficiency by 30%.
- Implemented succession planning and talent development programs, reducing attrition by 25%.
- Achieved 2000+ accident-free days while maintaining high-volume production through robust HSE protocols.
- Established digital manufacturing systems resulting in 30% improvement in production efficiency.
- Certification done by part, Assembly, testing by International Association of classification Societies (IACS) like BV, DNV, LR, ABS, RINA RS, CCS etc.
- Initiative & participated Green supply chain management (GSCM) reduce carbon footprint for Carom border adjustable Plant.
Manager - Manufacturing & Sourcing
Videocon Industries Ltd.
Aurangabad
07.2007 - 03.2009
- Managed production engineering services, ensuring optimal process planning for machining, fabrication, casting, and forging.
- Led product development projects for clients like LG, Whirlpool, and Voltas.
- Secured European and Japanese OEM approvals for process changes, enhancing production efficiency.
Deputy Manager - Manufacturing
FAINGER LASER VALVE (I) Pvt. Ltd.
Aurangabad
01.2004 - 06.2007
- Managed manufacturing processes for precision components including casting, forging, and assembly.
- Conducted Kaizen workshops and implemented lean manufacturing techniques to improve productivity.
Education
Bachelor of Mechanical Engineering -
Dr BAMU University
Aurangabad, India01.1994
Skills
- Manufacturing Operations Management
- Lean Six Sigma
- Production Engineering Services
- Project Management
- Budgeting
- CAD Software Proficiency
- ISO Quality & Compliance
- Process Improvement
- Optimization
- Team Leadership
- Team Development
- Strategic Planning
- Execution
- Customer Relationship Management
Certification
- Lean Six Sigma Black Belt
- ISO 9001 / ISO 45001 / ISO 14001 Compliance Training
- TPM, Kaizen & Kanban Implementation
Attributes
- Strong leadership and motivational skills with proven ability to influence cross-functional teams.
- Effective communicator and decision-maker focused on results, safety, and customer satisfaction.
Timeline
Senior Manager - Engine Projects Production & Product Development
MAN Energy Solution India Pvt. Ltd.
03.2009 - Current
Manager - Manufacturing & Sourcing
Videocon Industries Ltd.
07.2007 - 03.2009
Deputy Manager - Manufacturing
FAINGER LASER VALVE (I) Pvt. Ltd.
01.2004 - 06.2007
Bachelor of Mechanical Engineering -
Dr BAMU University
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