RABIGNANARAJ Gnanam
Chennai,TN
Summary
Dynamic quality assurance professional with extensive experience at ITW India Pvt Ltd, specializing in injection molded components. Proven track record in achieving zero defects through effective process capability analysis and complaint management. Adept at leading cross-functional teams and implementing continuous improvement strategies to enhance operational efficiency.
Overview
20
20
years of professional experience
Work History
Assit Manager – QA
ITW INDIA PVT LTD
08.2022 - Current
- A leading player in Automotive segments with the Injection molded interior and exterior parts to HYUNDAI, KIA, M&M, TATA & TIEI. The company is a manufacturer of Injection molded plastic components for the automotive sector (ultrasonic welding, Spin welding, Assembly of Outer door Handle Inside door handle, Power Train Products). It is an IATF 16949:2016, ISO 14001:2015 & ISO 45001:2018 certified company.
- Led cross-functional teams, enhancing project delivery timelines and operational efficiency.
- Managed resource allocation, streamlining workflow and minimizing bottlenecks.
- Developed training programs, elevating employee skills and aligning performance standards.
Deputy Manager – QA
SINTEX BAPL PVT LTD
09.2018 - 08.2022
- Produced injection and blow molded parts for Hyundai Motor India Ltd., enhancing automotive interiors and exteriors.
Manufactured injection molded plastic components and blow molded parts for automotive applications.
Executed ultrasonic welding and vibration welding assembly for air vent ducts.
Achieved certifications in IATF 16949:2016, ISO 14001:2015, and ISO 45001:2018.
Assit Manager – Quality Assurance
Arihant Dura Plast pvt Ltd
07.2015 - 07.2018
- The company is the manufacturer of Injection molded plastic components for both automotive and non-automotive sector. It is an ISO/TS 16949:2009 certified company.
- Managed team performance and mentored staff to improve individual contributions.
- Implemented process improvements that streamlined operational workflows.
Sr. Engineer – Quality Assurance
First Engineering plastics India pvt Ltd
03.2011 - 06.2015
- Developed and implemented quality assurance protocols for engineering processes.
- Conducted thorough inspections of materials and products to ensure compliance.
- Collaborated with cross-functional teams to address quality-related issues.
- Specialized in injection molded interior and exterior parts as an air vent specialist for Ford India at Faurecia Interior System.
Engineer Quality Assurance
Karthigeya plastics and technologies Pvt Ltd
01.2006 - 02.2011
- key contributor in automotive sectors with expertise in injection molded interior, exterior parts & air vent solutions for Ford India Faurecia Interior System
- Developed and executed comprehensive test plans for product quality assurance.
- Collaborated with engineering teams to identify and resolve product defects.
Education
DIPLOMA - MECHANICAL ENGINEERING
SCAD POLYTECHNIC COLLEGE
TIRUNELVELI04-2006
Skills
- PPAP/ISIR sign-off at supplier
- ISIR sign-off for new models
- Incoming inspection and control
- Process capability analysis
- Conducting process capability studies
- Evaluating SPC reports
- 7 QC tools application
- Corrective action implementation
- Line quality problem-solving
- Complaint management response
- Process and product audit
- Zero defect achievement
- Continuous improvement strategies
- Top 10 analysis techniques
- Coordination with ISO IATF 16949:2016
- IATF 16949:2016 documentation updates
- ISO 45001:2018 compliance
- ISO 14001:2015 standards adherence
- New product launches
Key Skills
Incoming Inspection & Control, PPAP/ISIR Sign off at Supplier, Process Capability SPC and Corrective action, Process & Product audit conducted at Supplier, Continues improvement in PPM achieved from 100 PPM to “Single “PPM, ISIR – Sign off – 4M & New car, Achieve Zero defect, On-time response for complaint management, Line quality problem solving through 7QC, Top 10 analysis to achieve target PPM, Conducting Process Capability & evaluate SPC reports during mass production, Co-ordination with ISO IATF16949:2016, certification bodies, IATF 16949:2016 documents and Record Updating, ISO 45001:2018 And ISO 14001:2015 certification bodies, 5 STAR Certification, launching New Products without any Quality Issues, APQP for new Projects, ISIR Signoff to Customer, Tryout reports, Preliminary process capability PPK Studies, Layout Report
Career Snapshots
- Experience in all aspects of Quality Assurance including Incoming, in process, Finished Product, Customer Quality & Supplier quality assurance.
- Hands on Experience in APQP, PFMEA, PPAP, SPC, 7QC Tools.
- Handling of Customer Complaints.
- Analysis of Customer complaints through “7 QC TOOLS” and “8D Report”.
- Conducting Countermeasure Verification Audits.
- Coordinate with the Customer for Quality Improvement projects & Quality concerns.
- Conducting Process & Product Audits in Regular Interval as per plan and follow-ups for Action Plan.
- Conducting Calibration in Regular Interval as per plan and follow-ups for Action Plan.
- To Maintain the Quality Management System (QMS) Requirements.
- Certified Internal auditor TS 16949: 2016.
- ISO 14001:2015 & ISO 45001:2018.
- Conducting Internal Audit as per TS16949 requirements.
- Conducting and Participating in WRM, QRM, MRM and follow-up activities.
- Capable of establishing customer specific requirements (HYUNDAI, FORD etc.,) and gone through audits.
- Implementing competitive methodologies like Q.C. Circle, Kaizen, Poka Yoke, etc. to improve quality standards & maximize cost effectiveness.
- Experience in vendor development for quality improvements.
- Vendor Quality Audit for the Start of New Development at the Vendors End.
- Vendor Part Problem Identification, Counter Measure Verification.
- Vendor ISIR & 4M Change Approval.
- An effective leader with proven abilities in leading teams during the training and guiding team members and enabling knowledge sharing among the team.
Salary And Notice Period
Negotiable, 2 Months
Trained Profiles
- Trained in internal quality audit (IQA) for IATF 16949:2016 & ISO 14001:2015 & EHS 45001:2018
- PPAP (Production Part Approval Process)
- 5S Training, SPC & MSA FMEA.
- CQI 23 Molding Special Process.
- LCA [Life Cycle Assessment]
Languages
- English
- Tamil
Disclaimer
I do hereby declare those particulars given above are true and correct to the best of my knowledge and belief. If given a chance to work in your esteemed concern. I assure you sir that; I will discharge my duties to the utmost satisfaction of all my superiors.
Synopsis
DIPLOMA MECHANICAL ENGINEERING, 18+ yrs. of Experience in Leading Automotive components manufacturers, Quality control, New product development, Auto Ancillary / Automobile Comp., Quality Assurance
Personal Information
- Passport Number: R6329921
- Date of Birth: 12/04/83
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Assit Manager – QA
ITW INDIA PVT LTD
08.2022 - Current
Deputy Manager – QA
SINTEX BAPL PVT LTD
09.2018 - 08.2022
Assit Manager – Quality Assurance
Arihant Dura Plast pvt Ltd
07.2015 - 07.2018
Sr. Engineer – Quality Assurance
First Engineering plastics India pvt Ltd
03.2011 - 06.2015
Engineer Quality Assurance
Karthigeya plastics and technologies Pvt Ltd
01.2006 - 02.2011
DIPLOMA - MECHANICAL ENGINEERING
SCAD POLYTECHNIC COLLEGE