RAJKUMAR RAMAKRISHNAN
Pune
Summary
Dynamic Production & Industrialization Leader with a proven track record at Fuji Electric India, driving operational excellence through Lean principles and cross-functional collaboration. Achieved a remarkable 95% reduction in defects while mentoring teams to enhance skills and foster a culture of continuous improvement. Passionate about optimizing processes and delivering impactful results.
Overview
27
27
years of professional experience
2
2
Certifications
Work History
Production & Industrialization Leader
Fuji Electric India Pvt Ltd
Pune
10.2023 - Current
- Managed daily production operations to meet Safety, Quality, Delivery, and Cost objectives.
- Coached and mentored individuals on professional development goals.
- Facilitated strategic planning and production scheduling to ensure uninterrupted operations.
- Directed cross-functional teams in pursuit of operational excellence through collaborative efforts.
- Applied Lean, Kaizen, VSM, and Six Sigma principles to enhance efficiency and reduce waste.
- Achieved ISO9001 and ISO14001 compliance through rigorous governance and quality control measures.
- Performed root cause analysis utilizing 5 Why, 8D, and PDCA frameworks to implement sustainable solutions.
- Assessed supply chain vulnerabilities, establishing strategies to mitigate potential disruptions.
- Administered training programs while maintaining skill matrices to elevate workforce competency levels.
Marketing & Sales Consultant
Business Consultant
Chennai
05.2019 - 05.2023
- Conducted market research to identify trends and opportunities in the sales landscape.
- Attended industry events to network with potential clients and enhance brand visibility.
- Developed key customer relationships to increase sales.
- Advised customers on the latest product features and benefits.
- Engaged clients to identify their business needs and objectives.
Senior Production Manager
Renault Nissan Automotive India Pvt Ltd
Chennai
04.2009 - 01.2019
- Led high-volume automotive production operations, improving throughput by 25% through Lean systems and workflow redesign.
- Achieved 95% reduction in defects with award-winning Six Sigma 'Zero Dent & Scratch' project.
- Implemented digital Andon, Pick-to-Light, and automation solutions enhancing process visibility and workplace efficiency.
- Led NPI for major vehicle models ensuring seamless production ramp-up with global quality compliance.
- Developed supervisors and operators through structured on-the-job training and skill development programs.
Technical Engineer – Production
Hyundai Motor India Ltd
Chennai
07.1999 - 03.2008
- Core team member for Hyundai SANTRO NPI, leading process setup & training at South Korea plant.
- Designed jigs, fixtures, and production aids resulting in 15% cycle-time improvement.
- Rolled out first-ever 5S, Visual Factory & workplace discipline systems adopted across Hyundai globally.
Education
Lean Six Sigma Black Belt - Lean Six Sigma
KPMG
Bangalore10-2025
Master in Field of Manufacturing - Factory Setup
Nissan Global
United Kingdom07-2009
Bachelor of Science - Engineering Technology
BITS Pilani
Pilani , Rajasthan04-2009
Diploma in Automobile Engineering - Automobile
SASTRA University
Trichy , Tamil Nadu 04-1999
Skills
- Lean principles and continuous improvement
- Project management and planning
- Data analysis and KPI development
- Cross-functional collaboration
- Strategic planning and risk assessment
- Equipment troubleshooting and inventory control
- Expense and budget management
- Training and mentoring
- Department organization and priority management
- Processes and procedures optimization
- Contract management
- Complex problem-solving
- Operations management
Personal Information
Title: Production Head – Manufacturing & Operations , Engineering Head - Assembly Division , Supply chain Management
Languages
English
Advanced (C1)
C1
Tamil
Native
Native
Telugu
Intermediate (B1)
B1
Hindi
Intermediate (B1)
B1
Marathi
Beginner (A1)
A1
Certification
Lean Six Sigma Black belt certification Credential ID DL072025142
Accomplishments
Best Initiative Awards for the Year 2023,2024,2025 (Fuji Electric)
Timeline
Production & Industrialization Leader
Fuji Electric India Pvt Ltd
10.2023 - Current
Marketing & Sales Consultant
Business Consultant
05.2019 - 05.2023
Senior Production Manager
Renault Nissan Automotive India Pvt Ltd
04.2009 - 01.2019
Technical Engineer – Production
Hyundai Motor India Ltd
07.1999 - 03.2008
Lean Six Sigma Black Belt - Lean Six Sigma
KPMG
Master in Field of Manufacturing - Factory Setup
Nissan Global
Bachelor of Science - Engineering Technology
BITS Pilani
Diploma in Automobile Engineering - Automobile
SASTRA University