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Summary
Overview
Work History
Education
Skills
Accomplishments
Languages
Personal Information
Timeline
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RAJNEESH TIWARI Sr. Engineer (Coating Production)
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RAJNEESH TIWARI Sr. Engineer (Coating Production)

Satna

Work Preference

Job Search Status

Open to work
Desired start date: Open to discussion

Desired Job Title

Sr. EngineerAssistant ManagerManager

Work Type

Full Time

Location Preference

On-SiteHybrid
Location: Surat, GJJabalpur, MPBhopal, MPAnjar, GJ
Open to relocation: Yes

Important To Me

Company CultureWork-life balanceCareer advancementPersonal development programs

Summary

Accomplished professional with 8.5 years in coating production, leveraging mechanical engineering principles to achieve project success. Expertise in problem-solving and delivering high-quality results while enhancing team productivity. Proven track record in advanced project management and technological innovation, driving organizational growth. Recognized for leadership and effective communication, ensuring seamless collaboration and project completion.

Overview

9
9
years of professional experience

Work History

Sr. Engineer

Mega Pipes PVT LTD
Jabalpur Madhya Pradesh
07.2025 - Current
  • Developed Standard Operating Procedures (SOPs), Work Instructions, and Process Flowcharts aligned with ISO requirements.
  • Created and controlled documented information (manuals, policies, formats, registers, records) as per ISO clauses.
  • Represented the company at industry conferences and seminars, establishing a presence as a thought leader in the engineering community.
  • Prepared and maintained documentation for ISO 9001 (Quality), ISO 14001 (Environmental), and ISO 45001 (OH&S) systems for a newly established coating plant.
  • Prepared risk assessments (HIRA), environmental aspects & impacts, and quality risk registers
  • Supported external certification audits by preparing required documents and records.
  • Supported implementation of quality, environmental, and safety policies within plant operations.
  • Played a key role in successful ISO certification of the plant.
  • Experienced in ISO 9001, ISO 14001, and ISO 45001 documentation and implementation for new coating plant setup, including SOP development, audit support, and compliance management.
  • Participated in commissioning of new coating plant equipment and utility systems ensuring readiness for production.
  • Identified and reported operational issues during trials, contributing to troubleshooting and corrective actions.
  • Supported vendor coordination and technical discussions during installation and startup phases.
  • Improved process efficiency/yield during trial phase through parameter adjustments.
  • Hands-on experience in coating plant commissioning, trial runs, process validation, and startup support ensuring efficient transition to full-scale production.
  • Prepared and maintained critical spare parts list for coating plant equipment to ensure uninterrupted production.
  • Identified and categorized critical, consumable, and fast-moving spares based on equipment requirements and failure history.
  • Coordinated with maintenance and procurement teams for timely availability of spares
  • Assisted in reducing downtime through effective spare planning and availability.
  • Experience in spare parts planning, inventory control, and ensuring availability of critical spares to support continuous production operations.
  • Managed procurement of spare parts, consumables, and raw materials to support continuous production operations.
  • Coordinated with vendors and suppliers for quotation collection, comparison, and order finalization.
  • Planned raw material requirements based on production schedules and demand forecasts.
  • Experienced in Prepared and processed purchase requisitions (PRs), vendor coordination, and raw material planning ensuring timely availability of spares, consumables, and inputs for uninterrupted production.

Engineer

Ratnamani Metals & Tube Ltd.
Bhimasar Gandhidham Gujrat
06.2020 - 07.2025
  • Hands-on experience in coating operations (3LPE, FBE, DFBE, internal epoxy), with strong skills in parameter setup, defect analysis, root cause analysis, and troubleshooting, ensuring high-quality coating and efficient production.
  • Strong understanding of process flow, equipment operation, and coating application techniques for pipeline coatings.
  • Set and monitored critical process parameters such as temperature, surface preparation, coating thickness, curing time, and line speed.
  • Maintained optimal FBE powder application parameters including preheat temperature, gel time, and curing cycle.
  • Controlled extrusion parameters in 3LPE coating (adhesive layer, polyethylene layer thickness, and cooling conditions).
  • Conducted root cause analysis (RCA) for coating failures and implemented corrective and preventive actions (CAPA).
  • Provided troubleshooting support for issues related to heating systems, blasting units, powder application, and extrusion systems.
  • Implemented quality control measures to reduce defects and boost customer satisfaction.
  • Oversaw epoxy, polyethylene, adhesive, shot, Grit, paints consumption during production for optimal material use.
  • Managed plant spares and critical inventory stock, ensuring consistent availability.
  • Led team efforts to reach project goals, enhancing productivity levels.
  • Collaborated with teams on achieving production targets and streamlining workflows.
  • Logged daily entries including consumption reports, plant parameters, and downtime records.
  • Participated in team meetings to discuss project progress updates.

Executive Engineer

Man Industries
Anjar Gandhidham Gujrat
12.2017 - 05.2020
  • Monitored material consumption of epoxy and polyethylene adhesives during production cycles.
  • Implemented corrective actions that improved quality while minimizing downtime in coating processes.
  • Optimized workflow, ensuring efficient operation of coating activities.
  • Oversaw maintenance of critical inventory and spares in the plant.
  • Developed production schedules aligned with organizational objectives.
  • Guided team performance to reach project milestones effectively.
  • Instituted quality control practices that lowered defect rates and boosted customer satisfaction.
  • Encouraged cross-functional collaboration to fulfill coating requirements efficiently.

Education

Bachelor of Engineering - Mechanical

Aditya Engineering College
Satna, M.P
03-2017

12th - PCM

Govt. Boys H S School
Birsinghpur Satna, MP
03-2013

10th -

Saraswati Shishu Mandir H S School
Birsinghpur Satna, MP
03-2011

Skills

  • Production planning and data analysis
  • Quality control and material selection
  • Process optimization and root cause analysis
  • Data reporting and SAP software
  • Document control
  • Microsoft Office Suite
  • Project management and oversight
  • Inventory management strategies
  • Staff management
  • Training and mentoring
  • Problem solving and team leadership
  • Collaboration and leadership skills
  • Production scheduling
  • ISO compliance
  • Effective communication

Accomplishments

  • Developed and implemented a new coating process, increasing efficiency.
  • Improved coating quality through process optimization.
  • Enhanced production efficiency through automation.
  • Reduced waste through process improvement.
  • Identified and implemented cost-saving initiatives.
  • Successfully contributed to the implementation of ISO 9001, ISO 14001, and ISO 45001 systems in a newly established coating plant.
  • Developed and standardized SOPs, work instructions, and documentation, ensuring full compliance with ISO requirements.
  • Played a key role in the commissioning and startup of the coating plant, ensuring timely project execution.
  • Optimized process parameters (temperature, thickness, curing, line speed) to improve production efficiency.
  • Demonstrated strong cross-functional coordination across production, quality, maintenance, and procurement teams.
  • Successfully supported greenfield coating plant setup, ISO system implementation, commissioning, and production operations, achieving improved quality, reduced defects, optimized inventory, and efficient process performance.

Languages

  • Hindi
  • English

Personal Information

  • Father's Name: Mr. Raj Kishor Tiwari
  • Mother's Name: Mrs. Mithlesh Tiwari
  • Date of Birth: 04/01/1996
  • Marital Status: Married
  • Address: Vill. Hinauta Post.- Tighra Teh.- Birsinghpur District.- Satna MP

Timeline

Sr. Engineer

Mega Pipes PVT LTD
07.2025 - Current

Engineer

Ratnamani Metals & Tube Ltd.
06.2020 - 07.2025

Executive Engineer

Man Industries
12.2017 - 05.2020

Bachelor of Engineering - Mechanical

Aditya Engineering College

12th - PCM

Govt. Boys H S School

10th -

Saraswati Shishu Mandir H S School

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RAJNEESH TIWARI Sr. Engineer (Coating Production)