RAMKUMAR M
General Manger- Quality
Hosur,TN
Summary
Dynamic quality assurance leader with over 22 years of progressive experience in the automotive sector, specializing in Quality Management Systems (QMS), supplier quality, and new product development quality. Expertise in implementing ISO/IATF 16949:2016 standards, conducting audits, and deploying advanced quality planning tools such as APQP and FMEA, resulting in significant improvements in product quality and process reliability. Proven track record of driving continuous improvement initiatives, including Lean and Kaizen methodologies, leading to sustained Zero-PPM quality and recognition as a top supplier by leading global OEMs. Skilled in building high-performing teams and fostering a culture of accountability that enhances customer satisfaction and operational excellence.
Overview
22
22
years of professional experience
2
2
Certifications
1
1
Language
Work History
General Manager- Quality
Prakash Technoplast India Pvt Ltd
06.2023 - 10.2025
- Head – Quality with 22 years of proven excellence in the automotive industry, driving zero-defect culture, solving complex problems, and building high-performance teams that deliver sustainable quality, reliability, and growth.
- Extensive experience in end-to-end quality operations across global manufacturing organizations, including new product development, supplier quality improvement, and customer satisfaction.
- Certified Six Sigma Green Belt and IATF Internal Quality Auditor with deep expertise in IATF 16949, ISO 9001, and TQM frameworks.
- Recognized for establishing robust quality systems, leading operational excellence, and achieving measurable results through Lean, Kaizen, and continuous improvement initiatives.
- Strategic leader integrating people, process, and performance to position quality as a business enabler that enhances customer trust, operational efficiency, and organizational competitiveness.
- Committed to driving business transformation through quality innovation, data-driven decision-making, and a culture of accountability and excellence.
Head- New Product Development Quality
Tata Auto Comp Systems Ltd.
06.2016 - 06.2023
- Developed and implemented quality strategies, policies, and QMS, ensuring all NPD processes, CTQ parameters, and customer-specific requirements were meticulously met.
- Led gate reviews, design/process validation, and flawless launches of new and change projects, proactively driving CAPA to prevent non-conformances and resolve customer complaints.
- Conducted supplier audits and managed internal/external compliance, utilizing KPI-driven performance reviews to maintain high-quality standards across various functions and plants.
- Managed budgets effectively and developed high-performing teams, cultivating a culture of accountability, operational excellence, and continuous improvement.
- Achievements:
- Achieved FTT 100 % during initial trial samples and customer supplies.
- Delivered flawless launch of 12 new projects over 7 years while ensuring VDA 6.3 compliance in NPD processes. Earned ‘Green Report’ recognition for supporting new business initiatives.
- Led MSA audits across 8 plants, ensuring qualification and process alignment.
Quality Manager
Grupo Antolin India Ltd.
12.2015 - 06.2016
- Devised robust quality system in incoming quality, in process & firewall inspection
- Handling customer complaints, Warranty, in-process, supplier problems & issues resolution
- Do horizontal deployment and Ensuring recurrence prevention control in process
- Handling customer audits & TS 16949 audits
- Work for Sustenance of VDA 6.3 “A” ranking
- Review monthly Quality objectives and improvement
- Take actions to reduce customer, in-house PPM & rework PPM
- Maintain quality lab activities
- Achievements:
- Reduced customer and in-house PPM by improving process capabilities through KPI
- Sustained 'A' Rankings
Group Leader - Quality
Minda Valeo Security Systems Pvt.Ltd.
06.2009 - 12.2015
- Handling Project quality (APQP,PPAP)and responsible for all projects quality compliance till end of the product life
- Achieved “10 PPM” at customer end by implementing Robust process/Product control
- Do Effective problem solving techniques and reduce Internal PPM from 10,000 to 0 PPM
- De-escalation from VW Top-Q by improving quality process & product
- Contribution in VW formal Q audit and sustaining in “B” Ranking
- Achievements:
- De-escalation from VW Top-Q by improving quality process & product
- Contribution in VW formal Q audit and sustaining in “B” Ranking
Senior Engineer - NPD
Varroc Polymers Pvt. Ltd.
06.2007 - 06.2009
- Handling New Product Development activity and implementation of all customer specic requirement across the plant
- Contribution in ASES to achieve ‘B’ Ranking
- Achievement of making GFMEA in Varroc group for complete injection molding & Assembly process)
- Maintained ‘0’ PPM at customer end for XYLO project
- Implementation of Poka yoke in Ultrasonic welding process
- Achievements:
- Contribution in ASES to achieve ‘B’ Ranking
- Achievement of making GFMEA in Varroc group for complete injection molding & Assembly process)
- Maintained ‘0’ PPM at customer end for XYLO project
- Implementation of Poka yoke in Ultrasonic welding process
Engineer- Quality Planning
Automotive Ancillary Services (P) Ltd
04.2003 - 06.2007
- Do Continuous improvement projects for improving process capability
- Do scrap reduction by doing process improvement
- Do improvement of tool life and Reduction of tool maintenance frequency
- Achievements:
- Led the transition from QS 9000 to TS 16949 and delivered 40+ process-improvement initiatives, strengthening global compliance, productivity, and quality.
- Optimized equipment, redesigned sheet-metal processes, and digitized quality controls, standardizing operations, reducing errors, and improving overall efficiency.
Education
B.Tech. - Mechanical Engineering
Rajasthan Vidyapeeth, University of Udaipur
Udaipur01.2015
Diploma - Mechanical Engineering
Alagappa Polytechnic
Karaikudi, Tamil Nadu01.2002
Skills
Technical Skills: QMS (ISO/IATF), VDA 63, APQP, PPAP, MSA, SPC, FMEA, CAPA, Lean/Kaizen, RCA
Certification
IATF 16949 INTERNAL AUDITOR (OMNEX - 2022)
Interests
Reading management and quality literature, Attending industry seminars/webinar, Mentoring and training, Fitness and endurance sports, Photography or creative writing, Traveling
Accomplishments
- Recipient of the VK Medal from the National Institution for Quality and Reliability (NIQR) for exemplary contributions to quality innovation and manufacturing excellence.
- Sustained Zero-PPM quality, earning the Best Supplier Award for four consecutive years from a leading global OEM.
- Achieved full compliance in critical audits including MSIL Green Category and SQ Mark Assessment, reinforcing customer trust and operational credibility.
- Multiple customer awards for superior quality, delivery, and responsiveness.
- Earned 'Green Report' recognition for supporting new business initiatives.
- Flawless launch of 12 New Projects
- Improvement of customer performance rating from 45 to 100%
- Customer PPM reduction up to 95%
- Inhouse rejection reduction up to 75%
- Retaining business from Anchor customer though Robust product and process design optmization and contributed business growth from 10 to 40%
Hobbies
Reading Management and leadership books, Mentoring and coaching young professionals, Continuous learning (Quality systems, Business excellence, Innovation)
Personal development & Wellness- Fitness and walking/Jogging
Love Long drives and exploring new places to connect with nature
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
General Manager- Quality
Prakash Technoplast India Pvt Ltd
06.2023 - 10.2025
Head- New Product Development Quality
Tata Auto Comp Systems Ltd.
06.2016 - 06.2023
Quality Manager
Grupo Antolin India Ltd.
12.2015 - 06.2016
Group Leader - Quality
Minda Valeo Security Systems Pvt.Ltd.
06.2009 - 12.2015
Senior Engineer - NPD
Varroc Polymers Pvt. Ltd.
06.2007 - 06.2009
Engineer- Quality Planning
Automotive Ancillary Services (P) Ltd
04.2003 - 06.2007
Diploma - Mechanical Engineering
Alagappa Polytechnic
B.Tech. - Mechanical Engineering
Rajasthan Vidyapeeth, University of Udaipur