Reetesh Sahu
Senior Quality Engineer
Mundra
Summary
To lead the Quality Department by utilizing my 14+ years of experience in Quality Control, Quality Assurance, and Systems Implementation, with a focus on product consistency, safety, and customer satisfaction.
Overview
14
14
years of professional experience
2
2
Languages
Work History
HOD – Quality Department (Technical Fabrics)
Skaps India Pvt. Ltd. (MNC in Fiber Glass/Technical Textile (ISO 9001, ISO 14001, OHSAS 18001 Certified))
10.2024 - Current
- Leading end-to-end quality operations, including raw material inspection, in-process audits, and final product validation.
- Developed lab testing capabilities to validate raw material quality and supplier performance.
- Introduced structured quality systems aligned with ISO, enabling consistent output and traceability.
- Work with all wind customers, Adani (78.6), LM, Nordex, and Inox (71.3) to finalize the material specifications and technical data sheets according to the developed product, and obtain approval with the desired results.
- Jointly worked with the wind customer to resolve the wettability, infusion, and mechanical-related concerns.
- Reduced process deviations by establishing SOPs, and ensuring compliance via audits.
- Customer visit, interaction, maintain relationship, and claim settlement.
- Developed KPIs, KAIs, aligned with KMIs, tracked, and analyzed performance monthly.
- Lead new product development, including PPAP, PFD, FMEA, MSA, and control plans.
- Understood customer requirements and prepared TDS and work orders based on product usage, process conditions, and mechanical property needs.
- Reduced testing frequency by analyzing past failures and focusing on critical areas.
- To conduct training for the team on using the 7 QC tools, 8D, Why-Why analysis, Six Pack analysis, infinity loop, and SOP review.
- Digitalized manual systems using Power BI and Datatex ERP (now).
- System stabilized to check all systems' health (such as audits, PM schedule, daily checklist, process flow) on a monthly basis.
Sr. Operations Engineer – Technical Fabrics (Quality)
Owens Corning India Pvt. Ltd.(TPM-JIPM Certified)
03.2015 - 10.2024
- Applied Lean and TPM tools to enhance product conformity and reduce waste.
- Conducted 8D analyses, process capability studies, and Poka-Yoke deployment.
- Strengthened supplier collaboration for consistent raw material quality.
- Optimized packaging costs and aesthetics without compromising standards.
- Operated and maintained knitting (Karl Mayer, Liba, Malino), and weaving (Dornier) machines.
- Designed SOPs for machine setups, troubleshooting guides, and defect tracing systems.
- Led the Argus vision system programming and hardware setup.
- Reduced contamination defects from 0.78% to 0.44% via a structured QM project.
- Attended customer visits, resolved technical issues, and enhanced satisfaction scores.
Diploma Engineer Trainee
Mahindra & Mahindra Ltd., Tractor Plant
10.2012 - 02.2015
- Inspected all part machining parameters of the engine and transmission.
- Worked on VLC, Mazak, and Makino CNC machines for multiple operations: boring, drilling, countering, milling, honing, turning, and chamfering.
- Managed the calibration of gauges, including the dial gauge, Go-NoGo gauge, snap gauge, and verified CMM reports for corrective feedback.
- Prepared PFD, FMEA, control plan, and MSA for new products.
- Developed product settings based on mechanical drawings and GD&T.
Education
Diploma in Mechanical -
Govt. Polytechnic College
Damoh01-2012
12th examination - undefined
M.P. Board
01-2011
10th examination - undefined
M.P. Board
01-2009
Composite Mechanical Testing - Mechanical
UL Solutions India
Bengaluru, India 04.2001 -
Skills
MS Office Suite (Excel, Word, PowerPoint)
Worked on Power BI for creating dashboard to tranform data in presentable form
ERP-Datatex NOW (Textile ERP)
Minitab (Analysis tool)
Interests
Reading book, Playing Chess
Timeline
HOD – Quality Department (Technical Fabrics)
Skaps India Pvt. Ltd. (MNC in Fiber Glass/Technical Textile (ISO 9001, ISO 14001, OHSAS 18001 Certified))
10.2024 - Current
Sr. Operations Engineer – Technical Fabrics (Quality)
Owens Corning India Pvt. Ltd.(TPM-JIPM Certified)
03.2015 - 10.2024
Diploma Engineer Trainee
Mahindra & Mahindra Ltd., Tractor Plant
10.2012 - 02.2015
Composite Mechanical Testing - Mechanical
UL Solutions India
04.2001 -
12th examination - undefined
M.P. Board
10th examination - undefined
M.P. Board
Diploma in Mechanical -
Govt. Polytechnic College
Vocational Training
Heidelberg Cement Plant Narsingarh Damoh (M.P.)
Personal Profile
- Father Name: Mr. Dhaniram Sahu
- Date of Birth: 04th Aug-1992
- Nationality: Indian
- Marital Status: Married
Disclaimer
I hereby declare that all the above furnished details are true and correct to the best of my knowledge.