Rohan Rana
Manufacturing
Vadodara,Gujarat
Summary
A seasoned professional with nearly 21 years+ of experience in Operations Management. Presently associated with BUNDY India Ltd as a Plant Sr. Manager Operations. Functional Expertise in managing Operations with key focus on bottom line profitability by ensuring optimal utilization of resources. Skillful in executing the cross function initiatives. A strategic planner with adeptness in implementing cost reduction measures to achieve EBIT in terms of material ,Labour and procurement. In-depth knowledge of increasing productivity by improving process sequences & labor/Team motivation. Good communication skills with troubleshooting, problem defining & solving capabilities and skills in solving technical as well as commercial issues.
Overview
22
22
years of professional experience
10
10
years of post-secondary education
Work History
Plant Sr. Manager (Operations)
BUNDY INDIA LTD.
01.2019 - Current
- Overall responsible for Operations Activity of Brake & Fuel Line Products
- In depth knowledge of Double wall and Single Wall Tube Manufacturing Process
- Production target achievement on weekly /Monthly as well as to achieve STF targets and Full Year Targets
- Provide alternative Production strategy in case of emergency.
- Daily Reviewing of production targets / losses /scop / Quality issues / COPQ / warranty with CFT team
- Follows Daily Work Management System, TQM Way
- Ensure Optimum utilization of resources by Daily Work Management System
- Ensure Production and Quality targets are met
- Balanced labor needs with production schedules to optimize workforce utilization while maintaining output targets.
- Preparing MTP Budget every year and following it
- Following Industry 4.0 (SCADA) System at applicable area.
- Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
Manager Production
TATA TOYO RADIATOR LTD.
06.2016 - 01.2019
- Mainly responsible for Aluminum Radiators (Assembly) Production target achievement on daily, weekly and monthly basis
- Working as Department Head.
- Provide alternative Production strategy in case of emergency
- Planning of preventative & productive maintenance of Machines
- Daily monitoring of production losses
- Follows Daily Work Management system, TQM Way
- Ensure Optimum utilization of resources by Daily Work Management System
- Increasing Machine’s Overall Equipment Efficiency by daily TPM activity
- Responsible for Rework reduction or scrap reduction
- Ensure Production and Quality targets are met
- Every month presentation of Production Trend, Scrap and Defect analysis in front of Plant Head, C.E.O.
Dy. Manager Production
BANCO PRODUCTS (INDIA) Ltd.
06.2011 - 05.2016
- Mainly responsible for Aluminum Radiators (Assembly) Production target achievement on daily, weekly and monthly basis
- Provide Heijunka Production Plan
- (Uniform Plant Loading)
- Provide alternative Production strategy in case of emergency
- Ensure Production and Quality targets are met
- Daily monitoring of production losses
- Experience and knowledge of Continues Brazing Furnace (Seco/Warwik)
- Also Working with SAP (ERP) System
- Building up Production schedule by introducing Takt time
- Worked on project of SMED i.e Single Minute Exchange of Die
- Ensure efficient utilization of Production Facilities.
Executive Engineer-Production Planning
Z.T.S Pvt. L.T.D (Oerlikon Group)
10.2008 - 05.2011
- Making Hierarchy Production Plan i.e
- Manufacturing Planning & Control
- Maintaining Master Production schedule for final product by month/Week basis depends on delivery requirement
- Making Import Purchase Order and its Follow-up
- Mainly responsible for Production Planning of daily, weekly and monthly forecast plans
- Co-ordinates the production activity of different department
- Cross checking Performance against the Target
- Also Worked with Navition (ERP) System
- Inventory Control – Look-in to the inventory for local & import items and release of indent as per requirement
- Monitor & Control of Material consumption BOM, Material reconciliation.
Executive-2 Production planning
Apollo Tyres Ltd.
07.2003 - 09.2008
- Worked in Six sigma Project As a Team Member from April-07 to Oct-07 (Project title is Increase production Efficiency from 1400 tyres to 2000 tyres, maintaining 3% scrap level and Reducing machine Breakdown from 8% to 3%)
- Successfully completed the One session of SIX SIGMA project within short span of 6 month
- PPC (Production, Planning & Control) of Tyre Building Department
- Ensure Production and Quality targets are met
- Planning of preventative & productive maintenance of Machines
- Daily monitoring of production losses
- Kept regular contact with other department for discussing recurring problem in the scheduled machines and process
- Worked on Project of SMED (Single Minute Exchange of Die).
Education
MBA - Finance
M.S.University of Baroda
Vadodara, India 2023 - 2026
Bachelor of Engineering Technology - Mechanical Engineering
M.S.Univerisity of Baroda
Vadodara, India 2004 - 2008
Diploma in Engineering - Mechanical Engineering
M.S.Univerisity of Baroda
Vadodara, India 1999 - 2002
Skills
Power BI for Business Intelligence as Data Management system
MS Office (Word, Excel, Power Point) and Internet Applications
ERP System (SAP, Microsoft Navition & MS Project)
Expertise in Excel
World Class manufacturing practices for achieving Zero Defect
Current Salary
Rs. 2.013 Lacs p/m (CTC)
Gross Salary
@ 24.15 Lacs /Year + 1.5 Lacs variable
Salary Expectation
32.0 Lacs (Negotiable)
Personal Information
- Date of Birth: 11/04/83
- Marital Status: Married
Disclaimer
I affirm that I have neither given any false information nor withheld any that may affect my candidature.
Timeline
MBA - Finance
M.S.University of Baroda
2023 - 2026
Plant Sr. Manager (Operations)
BUNDY INDIA LTD.
01.2019 - Current
Manager Production
TATA TOYO RADIATOR LTD.
06.2016 - 01.2019
Dy. Manager Production
BANCO PRODUCTS (INDIA) Ltd.
06.2011 - 05.2016
Executive Engineer-Production Planning
Z.T.S Pvt. L.T.D (Oerlikon Group)
10.2008 - 05.2011
Bachelor of Engineering Technology - Mechanical Engineering
M.S.Univerisity of Baroda
2004 - 2008
Executive-2 Production planning
Apollo Tyres Ltd.
07.2003 - 09.2008
Diploma in Engineering - Mechanical Engineering
M.S.Univerisity of Baroda
1999 - 2002