Rushikesh Kulkarni
Lead Mechanical Design Engineer
Pune,MH
Summary
Dynamic Mechanical Design Engineer with a decade of experience in the automotive sector, specializing in the comprehensive development of components for internal combustion engine and electric vehicle platforms. Expertise in 3D modelling, GD&T, and design validation of both plastic and aluminum parts has been pivotal in driving design innovation. Proven ability to collaborate effectively across global R&D teams, ensuring the delivery of high-quality solutions that meet stringent manufacturing standards. Recognized for taking initiative in cross-functional projects while mentoring junior engineers to uphold best practices in design and documentation. Committed to advancing next-generation mobility solutions through strategic design and engineering excellence.
Overview
11
11
years of professional experience
2
2
Languages
Work History
Lead Design Engineer
MAHLE Engineering Services India Pvt Ltd
01.2023 - Current
- Leading end-to-end design activities for global MAHLE plant locations, supporting prototype and series production for engine plastic and aluminum components, including EV thermal management systems.
- Involved in the design and development of electric vehicle (EV) components, specifically for engine and battery cooling systems, contributing to next-generation mobility solutions.
- Creating and reviewing complex 3D models and detailed 2D drawings in line with ISO GPS GD&T standards using CATIA V5 and Siemens NX.
- Utilizing PLM tools (Windchill, SAP ECTR) to manage design lifecycle, engineering change requests, and release workflows.
- Interfacing with cross-functional teams across organization, including direct collaboration with plants in Europe, where I also conducted on-site visits to observe manufacturing and testing facilities.
- Driving Engineering Change Management (ECM) processes, ensuring accurate documentation and timely implementation of design modifications.
- Contributing to design reviews, DFMEA sessions, and technical evaluations to ensure product performance and reliability.
- Mentoring junior engineers and ensuring best practices in CAD modeling, documentation, and collaborative delivery.
Sr. Design Engineer
MAHLE Engineering Services India Pvt Ltd
02.2022 - 12.2023
- Assisted in new product development and design updates for powertrain components supporting MAHLE’s internal customers globally.
- Delivered high-quality CAD models and detailed drawings with GD&T application, adhering to global standards and internal modelling guidelines ensuring compliance with MAHLE’s standardized CAD methodologies for consistent output.
- Maintained comprehensive design documentation and tracked deliverables using iCollaborate platform.
- Supported diverse design projects across multiple MAHLE global locations as part of the engineering services division.
Asst. Project Manager
Extreme Automation
10.2020 - 01.2022
- Handled client communication, project proposals, and execution planning to ensure timely delivery.
- Managed procurement, vendor development, and customer inquiries to ensure satisfaction and quality in project outcomes.
- Supervised machine assembly, internal trials, and on-site installation and commissioning.
- Provided after-sales service support and addressed customer issues promptly.
- Oversaw daily task allocation and progress monitoring for mechanical and electrical teams to maintain workflow efficiency.
Sr. Executive Design Engineer
Extreme Automation
10.2018 - 09.2020
- Designed custom SPMs and industrial automation solutions based on client requirements.
- Resolved design-to-manufacturing issues and coordinated part readiness for assembly.
- Prepared BOMs and supported project costing and procurement planning.
Executive Design Engineer
Extreme Automation
10.2016 - 09.2018
- Worked on concept design in industrial automation to meet customer requirement.
- Created drawing of components for machining & assembly drawings for manufacturing using GD&T standards.
- Preparation of machine maintenance and work instruction manuals.
GTE - Quality Controller
Valeo India Pvt Ltd
09.2015 - 08.2016
- Performed in-process inspections to ensure that the manufacturing process met the required standards and specifications.
- Developed and maintained quality records, ensuring that all information was accurate and up to date.
Quality Control & CAD Engineer
PRK Multi Components
10.2014 - 06.2015
- Developed and maintained a database of quality control information, allowing for real-time access to quality data.
- Created detailed drawings for machining of automotive components using AutoCAD according to best practices.
- Prepared Process and Quality Plan of components relevant for various manufacturing process.
Education
Bachelor Of Engineering - Mechanical Engineering
PVPIT, Pune University
2014
Diploma - Mechanical Engineering
AISSMS's Polytechnic, MSBTE
Pune2010
Marticulate -
S V Union High School, MSB-HSC
Pune2007
Skills
CATIA V5
undefinedTimeline
Lead Design Engineer
MAHLE Engineering Services India Pvt Ltd
01.2023 - Current
Sr. Design Engineer
MAHLE Engineering Services India Pvt Ltd
02.2022 - 12.2023
Asst. Project Manager
Extreme Automation
10.2020 - 01.2022
Sr. Executive Design Engineer
Extreme Automation
10.2018 - 09.2020
Executive Design Engineer
Extreme Automation
10.2016 - 09.2018
GTE - Quality Controller
Valeo India Pvt Ltd
09.2015 - 08.2016
Quality Control & CAD Engineer
PRK Multi Components
10.2014 - 06.2015
Bachelor Of Engineering - Mechanical Engineering
PVPIT, Pune University
Diploma - Mechanical Engineering
AISSMS's Polytechnic, MSBTE
Marticulate -
S V Union High School, MSB-HSC
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