S. BALAKUMAR
28-5,Vakkil Street,Kovilpatti
Summary
Dynamic Senior Manager with a proven track record at Venus Home Appliances, specializing in project management and maintenance. Expert in leveraging automation knowledge and team leadership to drive efficiency improvements and cost savings. Excelled in implementing lean manufacturing principles and leading cross-functional teams to enhance productivity and operational excellence.
Overview
23
23
years of professional experience
Work History
Senior Manager-Project and Maintenance
Venus home appliances (P) ltd
Thoothukudi
01.2022 - Current
- Submit the project report as per management requirement
- Asset management
- Routing data update and analysis
- Manpower saving analysis
- 4M analysis and implement the production process
- Reduce the SF and manpower
- Implement the 5S and kaizen
- Maintain the kaizen and routine follow up
- Cost saving analysis
- Pay back analysis
- Energy monitoring analysis
- Conduct the energy audit
- Conduct the safety audit
- Wish list creation
- Handled the EB bill dispute issue
- Rule 30 and Rule 63 Follow up
- TNPCB CTE and CTO follow up
- Handled the Flood risk and insurance filling
- Over all infrastructure
- Implemented Projects: Put the new injection molding unit, put the new ceiling fan manufacturing unit, design the SPM machine and fabrication, design the material handling system and fabrication, third-party power purchase to reduce the electricity bill, put the new plastic injection moldings unit, increase the factory infrastructure like EB additional load, DG, compressor, 200KW rooftop on-grid solar, layout change, and maintain the lean production, fire prevention and fire protection system implementation, implement the IoT, STP plant designing and implementation, ETP plant design and modification.
Maintenance manager
Venus home appliances (P) ltd
Thoothukudi
07.2017 - 12.2021
- Lead the maintenance team
- Work schedule arrangements preventive,predective and breakdown
- Check the maintenance compliant portal and assign the as per priority
- Get the offer from Oem and third party
- Analyze the offer and get the approval from MD
- Spares maintaining and inventory controls
- Conduct the TPM training to reduce the downtime
- Prepare the check list and implement the TPM and autonomous maintenance
- Breakdown, why why analysis and develop the poke yoke
- Cost saving and future components, upgrading the technology
- Factory oriented data handling and government oriented follow up like EB,EI and TNPCB
- Capture the near miss
- ISO and OHSAS documentations and training to maintenance team
- Perform diagnosis and repair machines and equipment
- Conduct risk assessment before starting with the work
- Schedule maintenance conversing with departmental heads
- Address emergency call from any department
- Review and modify the equipments and infrastructure systems
- Ensure all systems are in pristine conditions
- Provide support to electrical problems in the plant
- Maintain high voltage system operations and switching
- Handle the energy monitoring system, Solar generation and third party power
- ETP and STP operation and maintenance
- Utility maintenance like DG and Compressor
- Gas Plan LOT,Argon,BMGC and Oxygen maintenance
- Maintain the record for Air,water,VOCC,ETP,STP,stack monitoring, Transformer Oil filtration,Earth,lighting arrester,Lift,Hoist,Air reservoir, Material handling equipment and Sling belt
- Ensure the all safety oriented equipment maintaining and development
- Handled Equipment’s: HT Yard,Transformers,Stabilzers,VCB,ACB,Switchgears and DG,Compressors, IMM,Dryers,Coolers,Chillers and high temparature ovens, All type of welding machines and automations, Powedr coating enamel coating machinaries, Hydraulic and mechanical press, Material handling equipments, SIEMENS,MITSHUBHISI,OMRON,PLC,HMI and SCADA, Tension Controller’s and Load cells, Schneider,ABB,Grompton,Siemens AC & Servo Drives and Converters, ABB,Bhamuler,Lenz,KB,YAKOHOMA DC drives, Kirloskar,Grompton,ABB, Higher Rating Motors, Motors Load Sharing and Synchronization, Fully Automation Packing Machineries, Laser equipments, chiller plant, Festo,Janatics,SMC pneumatic systems, Ingersollrand,Kaser,Atlas Capco,ELGI,Compressors, Refrigerants and desiccant dryers, Numeric,Merlingerin,Emerson,APC UPS and harmonics filters, ETP,STP,RO Plants, Goodrej,Toyota forklifts, Hydraulic press up to 1000Tons, Automation welding machines.(MIG,TIG,PLASMA), Utility equipment’s and Power Tools etc
Plant Engineer (Maintenance & Production)
Dinamalar Tamil News Daily
Pondicherry
06.2011 - 06.2017
- Raw material management
- Man power schedule arrangements
- Production planning and quality control
- Conduct the training in waste reduction, cost saving and future components
- Factory oriented data handling and government oriented follow up
- Handling the purchase management and spares stock maintain
- Perform diagnosis and repair machines and equipment
- Conduct risk assessment before starting with the work
- Schedule maintenance conversing with departmental heads
- Address emergency call form any department
- Review and modify the equipments and infrastructure systems
- Ensure all systems are in pristine conditions
- Provide support to electrical problems in the plant
- Maintain high voltage system operations and switching
- Handle electrical energy management
- Handled Equipment’s: HT Yard,Transformers,Stabilzers,ACB,Switchgears and DG, SIEMENS,MITSHUBHISI,PLC,SCADA,HMI,GOT and Analog, Digital Modules, Tension Controller’s and Load cells, Schneider,ABB,Grompton,Siemens AC Drives and Converters, ABB,Bhamuler,Lenz,KB DC drives, Kirloskar,Grompton,ABB, Higher Rating Motors, Motors Load Sharing and Synchronization, Automated Offset Printing Units With Folders, In feed and Out feed Controllers, Fully Automation Packing Machineries, Laser equipments, chiller plant, Hydraulic and pneumatic systems, Kaser,Atlas Capco,ELGI,Compressors, Refrigerants and desiccant dryers, Numeric, Merlin gerin ,Emerson,APC ups, Utility equipment’s and Power Tools etc
Maintenance Engineer
Regma Ceramics Ltd
Karaikal
11.2007 - 05.2011
- Provided maintenance support to machinery and equipment
- Liaised with different departments and schedule repair and maintenance works
- Reviewed plant conditions and prepared presentation on prevailing issues
- Identified electrical faults and applied preventative maintenance measures
- Modified and improved functions of machinery and equipment
- Installed, tested, and repaired a wide range of latest electrical equipment
- Followed Company's guidelines and policies and scheduled works
- Handled Equipment’s: HT Yard,IndoTechTransformers, Servo Stabilizers, C&S ,Siemens ACB,L&T Switchgears and Cummins,Kirloskar DG, SIEMENS,MITSHUBHISI,PLC,SCADA,HMI,GOT and Analog, Digital Modules, Tension Controller’s and Load cells Conveyors and Elevators, Gas burners,Temparature and Timer controllers, Firing equipment’s, Grompton,Siemens AC Drives, Kirloskar,Grompton,ABB, Higher Rating Motors, Ball mill,palverizer,spray driyers,hyraulis press, pneumatic equipments, Glazing, squaring machineries, Fully Automation Packing Machineries, Atlas Capco,ELGI,Compressors, Refrigerants and desiccant dryers, Online UPS,Domino Printing Machine, Norton Glue machine, Utility equipment’s and Power Tools etc
Maintenance Engineer
Dyna Vista Industries Pvt Ltd
Pondicherry
07.2004 - 10.2007
- Maintained the overall online process plant
- Periodic and breakdown repair and maintenance works
- Prepare the required spares and arranged the materials
- Identified electrical faults and troubleshooting and YY analysis
- New machineries erection and commissioning, Calibrations
- New improvements and Required alteration for efficiency
- Handled Equipment’s: HT Yard, IndoTech Transformers, Siemens ACB,L&T Switchgears and Greaves DG, SIEMENSPLC Probus ,SCADA,HMI,and Analog, Digital Modules, Tension Controller’s and Load cells Conveyors and Elevators, Grompton,Siemens AC Drives, Diesel burner, Reynolds Chiller,Temparature and Timer Controllers, Grompton,ABB, Higher Rating Motors, Ball mill,palverizer,spray dryers and Pneumatic Products, Squaring, Perfume Sprayers machineries, Fully Automation Packing Machineries, ELGI Compressors and Air Dryers, Online UPS,Domino Printing Machine, Norton Glue machine, Utility equipment’s and Power Tools etc
Assembly Engineer
Ramyaa Electro Gear Industries
Chennai
05.2002 - 06.2004
- Assembly the all kind of Electrical equipment’s
- Testing and Product Development
- Maintained the product target and quality
- Handled Equipment’s: Transformers,Stabilizers,DC Power Source, Onlnine,Offline UPS,Constant Voltage Transformers (CVT), Automatic Power Factor Controllers, Medical Surgical equipment’s
Education
Diploma - Electrical and Electronics Engineering
Arulmigu Senthilandavar Polytechnic College
Tenkasi01.2002
XII -
RAJA Higher Secondary School
Ettayapuram, Tamilnadu01.1999
Skills
- Team building
- Knowledge sharing
- Project management
- Team leadership
- Diagnostic skills
- Troubleshooting skills
- Machine building
- Fast-paced manufacturing
- Project handling
- Team leading
- Electrical knowledge
- Electronics knowledge
- Hardware knowledge
- Networking knowledge
- Computer knowledge
- 5S,Kaizen,TPM
- Lean Manufacturing
- Cost saving analysis
- Innovative skills
- Decision-making skills
- Time management skills
- Feature components knowledge
Disclaimer
I hereby declare that the above information given by me is true to the best of my knowledge and belief.
C License Details
C51124, 2021
Personal Information
- Father's Name: G.Senniah
- Date of Birth: 04/03/82
- Gender: Male
- Nationality: Indian
- Marital Status: Married
- Religion: Hindu
Timeline
Senior Manager-Project and Maintenance
Venus home appliances (P) ltd
01.2022 - Current
Maintenance manager
Venus home appliances (P) ltd
07.2017 - 12.2021
Plant Engineer (Maintenance & Production)
Dinamalar Tamil News Daily
06.2011 - 06.2017
Maintenance Engineer
Regma Ceramics Ltd
11.2007 - 05.2011
Maintenance Engineer
Dyna Vista Industries Pvt Ltd
07.2004 - 10.2007
Assembly Engineer
Ramyaa Electro Gear Industries
05.2002 - 06.2004
Diploma - Electrical and Electronics Engineering
Arulmigu Senthilandavar Polytechnic College
XII -
RAJA Higher Secondary School
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