Sachin Baburao Pawar

Robotic Automation Engginner

Chhatrapati Sambhajinagar

Summary

Automation & Robotics Maintenance Engineer with 8+ years of experience in automotive manufacturing and high-tonnage press automation lines. Strong expertise in robotic systems, PLC-based automation, electrical maintenance, preventive and breakdown maintenance, HT/LT power systems, and TPM practices. Proven ability to maintain high equipment uptime, lead maintenance teams, and support continuous improvement in automated production environments.

Overview

years of professional experience

Languages

Work History

Senior Engineer – Automation & Robotics

Varroc Group

11.2025 - Current

Maintenance and troubleshooting of 8000 Ton automation press line.
Robot operation, program modification and creation of new robot programs.
Support for PLC-based automation systems, SCADA monitoring and basic EICAD understanding.
Maintenance of Induction Billet Heater (IBH) including coil connection setup.
Inspection, cleaning and testing of robotic connectors.
Preventive maintenance and breakdown handling of hoists.
Replacement and troubleshooting of limit switches, proximity (PNP) sensors and field devices.
Electrical support during transformer servicing and DG set maintenance.
Maintenance support for DM water plant and cooling tower systems.
Motor connections and electrical work during motor replacement activities.
Heat treatment plant maintenance including thermocouple replacement.
Monitoring daily readings of ACB, VCB, IBH, heat treatment plant and 33KV HT yard parameters.
Execution of power factor improvement and energy monitoring activities.
Maintenance work in 33KV HT yard and 11KV LT distribution systems.
Basic troubleshooting support for compressors.
Press machine maintenance for 500 Ton and 800 Ton press machines.

Senior Maintenance Engineer

Lumax Auto Technologies Ltd.

05.2022 - 11.2025

Led a team of technicians for maintenance of robots, press machines and automated production lines.
Performed preventive maintenance, breakdown troubleshooting and root cause analysis.
Handled audits and TPM pillar activities.
Provided operator training on robot safety and maintenance practices.

Robotic Maintenance Engineer

Metalman Auto Pvt. Ltd.

05.2018 - 05.2022

Maintenance of Panasonic and FANUC welding robots.
Welding robotic line in charge responsible for uptime and production support.
Preventive maintenance, breakdown analysis and TPM/JH pillar activities.

Education

Bachelor of Engineering - Electronics & Telecommunication

Jawaharlal Nehru Engineering College

01.2016

Skills

Robots: Panasonic, FANUC, ABB, Yaskawa

Automation: PLC (OMRON, Mitsubishi – Basic), SCADA Monitoring

Applications: MIG Welding, Spot Welding, Robotic Handling, Part Presence Systems

Electrical: HT/LT Systems, Transformers, Motors, Sensors, Panel Wiring

Maintenance: Preventive Maintenance, Breakdown Analysis, TPM

Tools: MS Office, Basic C

Accomplishments

1st Prize – ACMA National Case Study Competition (2020)
1st Runner-Up – CII National Maintenance Circle (2021)
Excellence Award – NCQC Gwalior (2024)
L1 Robot Programmer – Bajaj Auto Ltd.

Timeline