Sachin Jankar
Product Design Engineer
Pune
Summary
Dynamic Product Design Engineer with over 7.5 years of experience specializing in the design and development of engine components for leading automotive companies. Expertise includes FEAD systems, casting, sheet metal, and plumbing design, supported by a proven track record of patent-winning innovations and successful cost reduction initiatives. Recognized for fostering cross-functional collaboration with international teams to drive project success and enhance product performance. Committed to contributing to a forward-thinking organization that prioritizes innovation, sustainability, and cutting-edge engineering solutions.
Overview
8
8
years of professional experience
1
1
Language
Work History
Product Design Engineer
Cummins Technologies India Ltd (Payroll of TCS)
04.2023 - Current
- - Lead component owner managing the full product lifecycle from concept to production.
- - Awarded patent for thermostat housing design with TK provision; filed 2 more patents (FEAD & Water Inlet Connection).
- - Spearheaded cost reduction project, certified Six Sigma Yellow Belt.
- - Delivered FEAD layout design for 6.7H Hydrogen within critical timelines (Spot Award).
- - Designed GSL bracket model & product structure for Hydrogen engine (Star Award).
- - Mentored junior engineers and coordinated with global stakeholders (customer, supplier, sourcing, plant).
- Applied advanced CAD software tools to efficiently create complex geometries, accelerating time-to-market for new products.
- Currently engaged in the development of the Euro VII engine cooling system
Senior Design Engineer
Mahle GmbH
12.2022 - 04.2023
- - Designed engine bearings (conrods, camshafts, thrust washers).
- - Interacted with international customers to gather and finalize new requirements.
Product Design Engineer
Cummins India Ltd (Payroll of Shubha System)
10.2018 - 12.2022
- - Implemented CP 3.3 Fuel Pump for India & Indonesia markets.
- - Initiated starter motor cost reduction project, earning recognition.
- - Optimized gear shifter lever bracket & fuel return line.
- - Resolved EMP tube sensor breather oil throw issue (VPCR project).
Junior Design Engineer
Force Motors
08.2017 - 10.2018
- - Designed BIW components including doors, windows, roof & panel assemblies.
- - Coordinated design release and sourcing activities with stakeholders.
Education
Master of Technology (M.Tech) - Design Engineering
BITS Pilani
Hyderabad, India01.2024
Bachelor of Engineering - Mechanical Engineering
SBGI Miraj
Miraj, India01.2016
Skills
Technical: CAD (Creo, Catia, Geomagic), GD&T, DVP&R, DFMEA, ADAP Analysis, Design for Manufacturing, Topology Optimization, Product Lifecycle Management (Windchill)
undefinedAchievements & Patents
- - Patent granted: Thermostat housing with TK provision.
- - Two patents filed (FEAD & Water Inlet Connection – under review).
- - Spot Award – 6.7H Hydrogen FEAD layout design finalization.
- - Star Award – GSL Bracket design for Hydrogen application.
Relocation & Availability
- - Open to relocation across Europe with visa sponsorship.
- - Available for immediate opportunities in automotive design & engineering roles.
Timeline
Product Design Engineer
Cummins Technologies India Ltd (Payroll of TCS)
04.2023 - Current
Senior Design Engineer
Mahle GmbH
12.2022 - 04.2023
Product Design Engineer
Cummins India Ltd (Payroll of Shubha System)
10.2018 - 12.2022
Junior Design Engineer
Force Motors
08.2017 - 10.2018
Master of Technology (M.Tech) - Design Engineering
BITS Pilani
Bachelor of Engineering - Mechanical Engineering
SBGI Miraj
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