Sagar Vinnamuri
Controls Support Engineer II
Bengaluru,KA
Summary
Experienced Controls Engineer with 10+ years in industrial automation, specializing in PLC programming, HMI/SCADA development, technical documentation, BOM preparation, emulations, precision handling system and electrical panel design (AutoCAD). Strong expertise in project management and human resource management, backed by a certification from NIBM. Known for successfully leading complex projects, optimizing team performance, and consistently delivering results. Adept at delivering innovative automation solutions while ensuring operational efficiency, system reliability, and seamless integration across diverse teams.
Overview
10
10
years of professional experience
5
5
years of post-secondary education
Timeline
Controls Support Engineer II
Bastian Solutions India Pvt Ltd
11.2024 - Current
Controls Engineer II
Bastian Solutions India Pvt Ltd
06.2022 - 11.2024
Sr. Engineer - Controls
Taal Tech India Pvt Ltd
04.2021 - 05.2022
Sr. Project Enginner - Controls
Bastian Solutions India Pvt Ltd
08.2019 - 04.2021
MBA - Project Management And Human Resource
National Institute Of Business Management
07.2016 - 06.2018
Project Engineer - Controls
Bastian Solutions India Pvt Ltd
08.2015 - 07.2019
Bachelor of Engineering - Electrical & Electronics
SJB Institute of Technology
08.2012 - 06.2015
Work History
Controls Support Engineer II
Bastian Solutions India Pvt Ltd
11.2024 - Current
- Improved customer satisfaction by promptly addressing support tickets and providing accurate solutions.
- Ensured compliance with industry best practices and company policies throughout all support activities undertaken by the team.
- Implemented technical solutions to solve customer issues and increase satisfaction.
- Documented technical issues and solutions to enable tracking history and maintain accurate logs.
- Streamlined support processes by creating detailed documentation and knowledge base articles for common issues.
- Managed multiple projects simultaneously, staying organized and meeting deadlines consistently.
- Reduced response times by prioritizing urgent requests and escalating issues when necessary.
- Contributed to the growth of the support team by participating in the hiring process and mentoring new hires.
- Participated in on-call rotations to provide 24/7 support, ensuring continuous system availability.
- Facilitated knowledge-sharing sessions, boosting team's ability to solve complex problems.
Controls Engineer II
Bastian Solutions India Pvt Ltd
06.2022 - 11.2024
- Proficient in programming AB PLC Compact & Control Logix systems, Siemens PLC, Siemens Drives and AB Drives
- Streamlined industrial processes through the implementation of cutting-edge PLC programming methods.
- Integrate the offline PLC code with the emulation 3D to check for the errors before going onsite for the implementation using Echo 3D by Rockwell
- Provided technical support for electrical and instrumentation equipment, improving reliability and reducing maintenance costs.
- Collaborated with cross-functional teams, ensuring successful integration of control systems in various projects.
- Created and finalized designs to meet project requirements.
- Designed user-friendly HMI interfaces, enabling operators to efficiently monitor and manage plant operations.
- Optimized control systems by designing and implementing innovative solutions for improved efficiency.
- Managed multiple projects simultaneously while adhering to strict deadlines and budgets, ensuring timely completion of objectives without compromising quality standards.
- Conducted cost and time estimates.
- Achieved significant energy savings by integrating energy-efficient controls into existing systems.
Sr. Engineer - Controls
Taal Tech India Pvt Ltd
04.2021 - 05.2022
- Mentored junior engineers, providing guidance in best practices and fostering professional growth opportunities.
- Worked with Bosch Rexroth PLCs using structured text coding.
- Worked as the precision material handler for an customer(NDA signed)
- Used gantry system for pick and place operations with .2mm accuracy
- Coding servo motors for precission automation
- Worked on zero touch projects.
- Enhanced system reliability by conducting thorough root cause analyses and implementing corrective actions to prevent future issues.
- Maximized resource utilization with effective management of personnel, materials, and equipment for optimal project outcomes.
- Led cross-functional team for successful completion of multiple large-scale projects, ensuring timely delivery within budget constraints.
- Reduced production downtime by developing maintenance plans and preventive measures.
- Handled a team of 5 memebers.
- Increased team productivity with introduction of agile methodologies, fostering collaborative work environment.
- Developed and maintained strong relationships with clients, understanding their needs and delivering custom solutions.
Sr. Project Enginner - Controls
Bastian Solutions India Pvt Ltd
08.2019 - 04.2021
- Proficient in programming AB PLC Compact & Control Logix systems, Siemens PLC, Siemens Drives and AB Drives.
- Designed SCADA system using Ignition software
- Determined and scheduled priorities as required to progress engineering work.
- Navigated challenging situations through creative problem-solving abilities which often resulted in expedited resolutions.
- Developed comprehensive engineering documents for all projects.
- Mentored junior engineers to develop their skills, resulting in a more knowledgeable and versatile workforce.
- Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
- Developed and implemented procedures to verify compliance with engineering standards.
- Developed and optimized PLC programs for improved production efficiency, leading to smoother operational workflows.
Project Engineer - Controls
Bastian Solutions India Pvt Ltd
08.2015 - 07.2019
- Designed AutoCAD Electrical Panels for various projects
- Worked in procurement team for technical discussions
- Expertise in PLC programming and trouble shooting for Siemens S-1200, 1500 and S7 series
- Developing PLC code testing, including troubleshooting and debugging.
- Experience in using field devices for various applications which includes Scanners, Photoeyes, Pressure Sensors, Weigh Scales, Servo Motors to name a few.
- Created FSD and SOP documents for the customers.
- Work experience with using different protocols like Profinet, Ethernet TCP/IP, Modbus.
- Proficient in working with Siemens and AXOR HMI
- Working on estimations of the project
- Monitored installation of materials and equipment for compliance with drawings and specifications.
- Developed detailed project plans to ensure timely completion and deliverables were met.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Education
Bachelor of Engineering - Electrical & Electronics
SJB Institute of Technology
Bengaluru 08.2012 - 06.2015
MBA - Project Management And Human Resource
National Institute Of Business Management
Chennai 07.2016 - 06.2018
Skills
PLC Programming(Siemens,AB,Bosch Rexroth)
HMI Development
SCADA Design
AutoCAD drawings
Emulation 3D
Technical documentation
Project Management
Procurement Skills
Team Utilization and Management
Leadership
Work Preference
Work Type
Full TimeWork Location
RemoteHybridOn-SiteImportant To Me
Career advancementWork-life balanceCompany CultureFlexible work hoursHealthcare benefitsPaid sick leaveWork from home optionStock Options / Equity / Profit SharingCertification
- Advanced Training In Industrial Automation From Technocrat Automation Training - June 2015 -July 2015
- MBA in Project Management and HR, NIBM - Jul 2016 - Jun 2018
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