SAHIL KHAMBHATI
Ahmedabad
Summary
To achieve the company's goals and objectives by accepting challenging projects & making a career in the field of Automotive manufacturing with the strong desire to excel the flexibility of learning the new Technologies, and to become quality manager in upcoming 5 years.
Offering 8+ years of experience in Quality department (In process Quality, Customer Quality, Incoming Quality, Development Quality & Supplier Quality) handled products like Shock Absorber, HVAC, VISCO, EGR & Heat Exchanger components.
Presently associated with MAHLE ANAND THERMAL SYSTEM PVT. LTD. as Assistant Manager. Good knowledge of manufacturing processes like Powder Coating, Plating, CNC Machining, Injection Molding, NOCOLOK Brazing and HVAC assembly line. Worked in the GREEN FIELD project for HMSI (Two-wheeler) and successfully completed PP1, PP2, PP3 events.
Expertise in analysis of defects & taking countermeasure, resolving customer complaints and analytical assessment to strengthen effectiveness.
Expertise in managing cross functional activities: Incoming components, In-process & proficiency in coordinating with suppliers, enhancing their process operations there by achieving the required quality level in the supplies.
Possess a clear understanding of the industry, technology trends with the distinction of instituting quality control techniques to achieve product excellence at the lowest overall cost. An effective communicator with exceptional relationship management skills with ability to relate to people at any level of business.
Selected for higher education in 2013 as Sponsor student from “ANAND SHOOLINI GROUP-2” & completed B-Tech in July-2016.
Overview
13
13
years of professional experience
Work History
Assistant Manager - Quality Department [Supplier, Incoming & Process]
MAHLE ANAND THERMAL SYSTEM PVT LTD
Sanand
10.2021 - Current
- Responsible for supplier & incoming quality indicators and activities
- Carry out supplier validation audits and supplier production part approval process (PPAP)
- Work with CFT (QA, Design and Manufacturing engineering) team to define process parameters and criteria to ensure process capability is effective to meet product and process requirements
- Supplier approval process by assessing manufacturing capabilities
- Perform root cause analysis and corrective actions of supplier quality issues and resolve problems
- Perform on site supplier visits for root cause analysis and verification of corrective actions of supplier issues
- Collate and evaluate supplier quality data to identify process improvement opportunities within supply chain
- Promote the use of customer preferred techniques for continuous improvement such as Pika-yoke (Error proofing), Measurement system analysis and Process failure mode and effect analysis (PFMEA)
- Deliver training of quality awareness
- Participate in cross functional team in the development of new products or change related to current product meeting customer requirements
- Manage and coordinate supplier parts per million (PPM), Supplier problem solving on time, Cost recovery and supplier warranty indicators
- Lead quality audits
- Contribute to continuous improvement activities quality control of work by appropriate review
- Write reports, make presentations, and present progress at project meetings
- Familiar with IATF 16949:2016 standard requirement and implementation
- More exposure on handling and managing all IATF 16949:2016 system document & record including internal audit, MRM, Objective etc
- Responsible for on time completion/response/implementation of customer quality requirement like complaint analysis/countermeasure, Improvement etc
- Coordination & completion of quality/productivity/5s improvement, Customer PPAP and APQP etc
- Organize Daily intradepartmental review meeting on the shop floor
- Coordinating with other department to take appropriate corrective/preventive actions on major quality/process/system related and to achieve goals and targets
- Monitoring all quality functions objectives - Scrap, Internal defect, Delivery PPM & Supplier PPM
- Support to QA & plant head for routine departmental activities to achieve company goals
- Exposure on automotive customers quality standard and requirement
- Familiar with quality tools and techniques & problem-solving techniques
- Handling and resolving quality issues with customers, Suppliers, and In-house processes with managerial approach
- Familiar with part localization activities, procedure, and quality requirements
- Working knowledge on shop floor quality improvement like Pika-yoke, visual management, scrap reduction etc
- More exposure on FMEA, PFD, CP, MSA, PPAP,8D,7QC, Supplier training, 4M change management, Supplier audit, Process audit & product audit
- Working knowledge of all measuring and testing instruments & Gauges and fixture development
- Follow procedures and system for quality management system
- Familiar with customer audits HMSI, TML, M&M and other OEM automotives.
Sr. Engineer - Quality Department [Incoming Quality, In process Quality, Customer Quality]
GABRIEL INDIA LIMITED
Sanand
10.2018 - 10.2021
- Roles & responsibility for implementing QMS across the plant ensuring the company’s quality standards are achieved during the new shock absorber development project till SOP
- BOP approval by evaluation dimensional and performance test result
- Periodical review of shocks parts development in line with project timeline
- Reviewing CIR (Customer input requirements), process design & facilities, tooling & gauges approval
- Monitoring the quality performance of all customer issues & carrying out product, process & system audits & driving PPM reduction plan
- Preparing inspection standards according to AOI
- Conducting system audit as per defined frequency at supplier end
- Preparing a quality plan for child parts & assembly
- Preparing layout inspection report of BOP parts
- BOP part MTC verification as per engineering standards (Like IS, JIS, GRM, GSP, HES)
- Conducting periodic test plan as per schedule (Like Destructive plating thickness checking, Powder Coating Thickness, SST, CASS Test, Tensile Strength, Compression, Hardness Checking etc.)
- Preparing documentation as per IATF 16949 guidelines
- Handling various customer complaints & warranty problems
- Handling SAP [QM module] used for Quality Assurance
- Analysis on various line issues & Q-stop issues
- Analysis of internal rejection & internal scrap
- Conducting Supplier Audit & concern-based audit at supplier end
- Monitoring of calibration of various instruments and recordings
- Responsible for facing quality problems & solving the problems with the help of team members
- Preparing Quality alert, PDI, BAR chart etc
- Preparing Corrective & Preventive Action (CAPA) for customer complaints
- Preparing PPAP Documents for new products.
Engineer - Quality Department [Customer, In Process]
MAHLE BEHR INDIA LIMITED
Pune
- 10.2018
- Handling various customer complaints & warranty problems
- Conducting System, process & product audit as per audit plan
- Handling SAP [QM module] used for Quality Assurance
- Analysis on various line issues & Q-stop issues
- Analysis of internal rejection & internal scrap
- Conducting Supplier Audit & concern-based audit at supplier end
- Leading & guiding process team for various activities like Q-stop handling method & child part inspection etc
- Monitoring of calibration of various instruments and recordings
- Responsible for facing quality problems & solving the problems with the help of team members
- Conducting in process & final inspection
- Preparing Quality alert, PDI, BAR chart etc
- Conducting internal quality audit inspection lay out inspection and online inspection
- Preparing Corrective & Preventive Action (CAPA) for customer complaints
- Preparing PPAP Documents for new products
- Conducting internal audits, process & product audit as per ISO/TS
- Monthly review meeting of PFME
- Knowledge of MINITAB & Q-DAS software to study process capability.
Customer Representative Engineer - [TATA MOTORS LTD. SANAND]
MAHLE BEHR INDIA LIMITED
Sanand
06.2012 - 08.2013
- Supporting function in terms of Quality & Logistic at TML assembly line regarding product
- Online problem-solving related quality concern
- Daily stock monitoring activity as per customer requirement
- Conducting line trial and monitoring effectiveness of part
- Rejection control at customer end to reduce PPM
- Review of warranty meetings on a weekly basis and its analysis
- Daily mail communication to respective members or plant management team.
Operating Engineer - Production Department
MAHLE BEHR INDIA LIMITED
Sanand
02.2011 - 06.2012
- Production & Manpower planning on daily basis (Like Shift schedule & Customer requirement fulfill)
- Material management (Like Raw material availability to produced FG)
- Monitoring hourly output and analysis on the gap between productivity
- Process optimization & line layout preparing activity to improve productivity
- Analysis of process rejection & KAIZEN activity to improve product quality
- Review and approval of FPA, START UP and PM check sheet daily
- Daily board updating (SQCD) and shift changeover meeting
- Implementing the various improvements on the shop floor by using a KAIZEN workshop and lean manufacturing system (Like VSME, KANBAN, HEIJUNKA etc.)
- DVD tag review system (Detection and visualization of equipment defects)
- Monitoring process cycle time to improve productivity
- Review of growth file for operating engineer once in a month
- SAP activity (Like Material movement & Rejection punching daily etc.)
- Preparing Corrective & Preventive Action (CAPA) for customer complaints
- Preparing PPAP Documents for new products - WI and SOPs.
Education
B-Tech - Mechanical & Automobile
Shoolini University
Solan, Himachal Pradesh08-2016
Diploma - Automobile Engineering
Scree N.M. Gobang Polytechnic Institute
Kanara Ranpur, Gujarat01.2010
10th -
GSEB
Gujarat01.2007
Skills
- Leadership
- Communication
- Critical Thinking
- Problem Solving
- Time Management
- Teamwork
- Root Cause Analysis
- IATF 16949, ISO 9001
- APQP, PPAP, FMEA, SPC, MSA
- 7 QC Tools
- Project Management
- Customer Relations
- Managing cross functional activities
- Coordinating with suppliers
- Relationship management skills
- Knowledge of instruments
- IATF-16949 internal auditor certified
- VDA 63 Knowledge
- Rejection control
- Coordinating CP/WI activities
- Preparing PRMPs, QA manuals, SOPs & formats
Trainings Attended
- IATF 16949 internal auditor
- PPAP, SPC, MSA, PFMEA, PPAP etc.
- POKA YOKE – Mistake Proofing
- 7 QC Tools
- Customer portal operation
Personal Information
- Date of Birth: 11/23/91
- Marital Status: Married
Languages
- Gujarati
- Hindi
- English
Timeline
Assistant Manager - Quality Department [Supplier, Incoming & Process]
MAHLE ANAND THERMAL SYSTEM PVT LTD
10.2021 - Current
Sr. Engineer - Quality Department [Incoming Quality, In process Quality, Customer Quality]
GABRIEL INDIA LIMITED
10.2018 - 10.2021
Customer Representative Engineer - [TATA MOTORS LTD. SANAND]
MAHLE BEHR INDIA LIMITED
06.2012 - 08.2013
Operating Engineer - Production Department
MAHLE BEHR INDIA LIMITED
02.2011 - 06.2012
Engineer - Quality Department [Customer, In Process]
MAHLE BEHR INDIA LIMITED
- 10.2018
B-Tech - Mechanical & Automobile
Shoolini University
Diploma - Automobile Engineering
Scree N.M. Gobang Polytechnic Institute
10th -
GSEB
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