SAI KUMAR MEKALA

Junior Test Engineer

GE Aerospace

Pune

07.2017 - Current

Performing Testing of Aux Cab unit (4500HP & 6000HP) and IGBT which goes on the platform of the Locomotive for Indian Railway.
Tested, identified and troubleshot problems with networks.
Scheduled available resources to conduct assessments and prototype testing.
Engaged internal and external customers during planning and test phases to answer questions.
Documented and developed engineering procedures and processes.
Utilized statistical methods and Six Sigma techniques to conduct experiments, analyze data and perform root cause analysis.
Tracked test reports and failures determined by root cause data trends.
Communicated technical information both verbally and in writing in simple terminology.
Capable to Manage the Hi-Pot (5000VDC) Tester & Test Equipment
Calculating the OEE, FPY & DPU for Aux Cab for representing Six Sigma Model Line
Ensure Testing Process in Line with approved Procedure & tools requires for product Testing in line with Electrical safety Global Practice & QMS
Maintaining the Test Equipment’s with proper PM/Calibration processes and Test Process to meet the Takt Time.
Co-ordinate operation activities to ensure production schedule & Customer satisfaction
Co-ordinate & provide Technical, Quality and Production leadership to assigned teams
Implement and execute 5’S programs, 5+Kaizen events, 25+Root Cause Analysis & 2 Poka-Yoke
Responsible for the Line 5’S, Process Audits, Cross Functional Team Audits to promote Lean Culture
Developing proactive, product quality improvements and resolve existing quality issues
By this improvements & Reworks in the Year 2022 the COQ Saved was Rs 439290/-
Visiting the Customer JVC & Supported for the Fault recovery in Testing at Final Locomotive.