Summary
Overview
Work History
Education
Skills
Accomplishments
Hobbies and Interests
Languages
Timeline
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Saloni Khamkar

Saloni Khamkar

Pune

Summary

Results-driven Technical Specialist - (Mechanical) Engineer with 6.5 years in aerospace and automotive sectors. Expertise in manufacturing optimization, lean practices, and process improvements to enhance operational efficiency. Experienced in leading Kaizen initiatives, developing PFMEA, and driving new product development. Committed to cross-functional collaboration and delivering quality solutions within tight deadlines.

Overview

7
7
years of professional experience

Work History

Technical Specialist

GKN Aerospace
Pune
12.2020 - Current

#GKN FOKKER ELMO INDIA PVT LTD

., Global manufacturer of wiring harness and supplying to big airplane manufacturing OEM's like Airbus, Collins, Archer aviation, Boeing and Pratt and Whitney Canada.

  • AS9100 Certified Internal Auditor.
  • Looking after new projects for cordinating with CFT, Customer Support and processes of PWC and Collins (EMR) NAI programs to smooth project execution.
  • Assisted in developing, implementing, and maintaining manufacturing plans, BOM, Work Instructions with customer standards in setup.
  • Drafted, Updated, Reviewed and managed Processes and Procedures including FAI, MSA, Control Plans, and PPAP submissions using ETQ.
  • Reviewed Quality Assurance Plan (QAP), including first article inspection plan in line with AS9102 and customer requirements.
  • Managed customer complaint resolution through collaboration with production and cross-functional teams; conducted root cause analysis for product, process, and system-related non-conformances (NCRs) to develop corrective actions.
  • Validated and approved plant data and documentation, ensuring adherence to manufacturing standards and quality requirements.
  • Assisted in integrating suppliers, processes, materials, data, and technologies to support efficient manufacturing operations and meet delivery requirements.
  • Led root cause analysis of quality concerns and executed corrective actions, while proactively resolving manufacturing issues to ensure uninterrupted production and on-time delivery.
  • Implemented preventive measures based on lessons learned from past failures, proactively addressing potential risks to mitigate customer-facing issues.
  • Promoted a culture of accountability within the team by setting clear expectations for individual contributions toward achieving organizational goals.
  • Conducted detailed failure analysis to identify areas for improvement in product design and manufacturing processes.
  • Effectively prioritized workload based on criticality of open issues, driving resolution efforts towards those with the highest potential impact on customer satisfaction levels.
  • Developed work instructions for installation of wire harnesses and components in panels and assemblies, and created testing and inspection plans to ensure continuity and proper functioning.
  • Facilitated successful transfer of projects from China to India by traveling to China for in-depth understanding, ensuring effective project knowledge transition.
  • Analyzed production processes to identify inefficiencies and implement improvement initiatives, while accurately interpreting wire harness designs, drawings, and routing data to support efficient and error-free manufacturing.

Trainee Engineer

Cummins India Pvt Ltd
06.2019 - 07.2020
  • Assisted senior personnel in inspections and project observations at job sites, contributing to project accuracy.
  • Conducted quality control checks on deliverables prior to submission, ensuring high standards and enhancing customer satisfaction.
  • Assisted in engine design and development processes for automotive applications.
  • Collaborated with cross-functional teams to resolve technical issues promptly.

Education

MBA - Production And Operations Management And SCM

Bharti Vidyapeeth Deemed University, Pune
Pune
04-2027

Bachelor of Technology - Mechanical Engineering

Dr. Babasaheb Ambedkar University, Lonere
08-2022

Diploma - Mechanical Engineering

AshokraoMane Group of Institution
Kolhapur, India
06-2019

Skills

Certifications:
IPC/WHMA-A-620 (Certified IPC Specialist)
AS9100 Internal Auditor
Languages:

Japanese (N4 Level)
Korean (Intermediate)
Core Competencies:

  • Quality assurance
  • Project management
  • Root cause analysis
  • Risk management
  • Problem-Process improvement & decision-making
  • Team collaboration
  • Attention to detail

Quality Tools and Manufacturing & Process Excellence:

ETQ PPAP, 8D, PFMEA, FAI, Control Plan (CP), APQP, MSA
SAP (MM), MES, BaaN
Statistical Process Control (SPC)
Non-conformance management & reporting
Corrective action planning & root cause analysis
Quality Management Systems (QMS)
Documentation review & compliance
Lean Foundation & Continuous Improvement
Production process optimization
Cross-functional coordination
Customer complaint handling
Customer focus & engagement

Accomplishments

• ZD3 PFMEA Foundation Certification
• ZD6 8D Problem Solving Certification
• ZD2 APQP and PPAP Foundation Certification
• Worked on new project, and went to China
• AS9100 Auditor Certification
• ETQ PPAP Attestation Certification
• Prime Delegated Representative for Pratt & Whitney Canada and Collins
• IPC/WHMA-A-620 Certification
• Korean level 4 Certification and Japanese (N4)
• Common Training for DPRV Personnel (AS13001)

Hobbies and Interests

Learning new things like languages and playing Sports or Traveling to new places

Languages

  • English
  • Hindi
  • Marathi
  • Korean (Intermediate)
  • Japanese (N4)

Timeline

Technical Specialist

GKN Aerospace
12.2020 - Current

Trainee Engineer

Cummins India Pvt Ltd
06.2019 - 07.2020

MBA - Production And Operations Management And SCM

Bharti Vidyapeeth Deemed University, Pune

Bachelor of Technology - Mechanical Engineering

Dr. Babasaheb Ambedkar University, Lonere

Diploma - Mechanical Engineering

AshokraoMane Group of Institution
Saloni Khamkar