Sandesh Chavanke

Manufacturing Professional with 5 years of experience in Production and Quality Engineering within CNC and heavy machining industries. Strong expertise in cycle time reduction, rejection control, process optimization, and machine efficiency improvement. Experienced in Kaizen implementation, SPC monitoring, and ISO audit support. Currently pursuing Lean Six Sigma to further strengthen analytical and continuous improvement capabilities. Capable of achieving production targets while maintaining quality standards and process stability.

Production & Operations

• Production Planning & Target Achievement
• Cycle Time Reduction & Process Balancing
• OEE Monitoring & Improvement
• Tool Life Optimization
• Downtime Reduction
• Machine Utilization Enhancement

Quality & Process Control

• 7 QC Tools
• SPC (Cp, Cpk Monitoring – Practical Exposure)
• MSA Basics
• FMEA Awareness
• 8D Problem Solving
• ISO 9001 QMS Awareness
• Customer Complaint Support

Lean & Continuous Improvement

• Kaizen Implementation
• 5S Practices
• Waste Reduction
• Root Cause Analysis
• Continuous Process Improvement

• Reduced CBN machine cleaning time from 60 minutes to 15 minutes through automation initiative (75% reduction).
• Optimized 2-Ram VTL operation sequence to reduce cycle time and improve machine utilization.
• Eliminated chatter defects in ID finishing using internal coolant-through boring solution.
• Improved dimensional accuracy in close-tolerance hole machining using concentricity control method.
• Enhanced dispatch quality by developing alignment fixture to eliminate bending and misfit issues.

Concentricity Control Improvement

Implemented guide pin concept for tight-tolerance hole machining, improving dimensional consistency and reducing rejection.

ID Finishing Process Optimization

Introduced internal coolant-through boring bar to eliminate chatter marks and improve surface finish stability.

2-Ram VTL Productivity Improvement

Rebalanced operation sequence to eliminate idle time between rams, reducing cycle time and improving machine utilisation.

CBN Machine Cleaning Automation

Designed replaceable brush attachment integrated into tool pocket and developed automated cleaning program, reducing manual cleaning time by 75%.

Dispatch Quality Enhancement

Developed alignment fixture for number plate attachment to eliminate bending and ensure consistent product presentation.

• Lean Six Sigma – Pursuing
• ISO 9001:2015 Internal Audit Awareness Training
• 5S & Kaizen Implementation Training
• Mastercam (Basic Programming Knowledge)
• Delcam Software (Basic Exposure)

• Strong analytical and problem-solving skills
• Production & quality integration mindset
• Leadership and team coordination capability
• Continuous improvement focus
• Ability to work effectively under production pressure

• I hereby declare that the above information is true and accurate to the best of my knowledge and belief. I understand that any misrepresentation may lead to disqualification from employment.

place- Nashik 

Date - 01/01/2026.                       

  Sandesh chavanke