WINPCS, PETROPCS, GOCCMS, ICAPS-OPERCOM, GOC, MS OFFICE, MS Projects
Sanjay Kumar Singh
B.Tech. (Chemical Engineer)
Mumbai,MH
Summary
Accomplished Commissioning Manager with 36+ years of experience in project development, from FEED to Pre-commissioning, Commissioning, Startup, and Operations. Skilled in managing onshore and offshore Oil and Gas Mega Projects, including CPF, Refinery, Pipelines, and Offshore Installations like FPS, TLP, FPSO, and fixed platforms. Proven track record in handling complex projects. Provides exceptional leadership to teams, ensuring adherence to industry best practices and technical standards. Focuses on training and mentoring for team growth and development.
Overview
37
37
years of professional experience
1988
1988
years of post-secondary education
1
1
Language
Work History
Commissioning Manager
Petrofac International Ltd
01.2023 - 01.2025
- Deliver total natural gas supply up to 390 MMscf/d design capacity to two (2) customers, namely Sarawak Petchem Sdn Bhd (SPSB) and Sarawak Energy Berhad (SEB) with the individual flow rates
Commissioning Manager
Petrofac International Ltd
01.2022 - 01.2023
- New Water Treatment facilities (NWTF) for processing of the High Sulphur Produced water generating (130 m3/hr
- Capacity) from Existing NCOC Oil processing facilities and meeting the environmental norms before discharging to Lagoon
- Pre-commissioning and Commissioning Management of NWTF facilities i.e
- Stripper Column in BF and Produced Water Treatment GF facilities
Commissioning Manager
Petrofac International Ltd
01.2021 - 01.2022
- ABF Facilities are adding the new 3rd Boiler Capacity 165 Tons per hrs
- In addition 2 no
- Existing boiler of same capacity
- One new steam turbine driven BFW pump capacity 120 m3/hrs
Commissioning & Site Manager
Petrofac International Ltd
01.2020 - 01.2021
- Central Process Facilities comprise One Gas Train capacity 550 mmscfd and one liquid train capacity 36000 BPD
- Pre-commissioning & Commissioning of Process of Condensate Stabilizing, Gas Dehydration (TEG) system and Hydrocarbon Dew Pointing system
Dy Commissioning Manager
Petrofac International Ltd
01.2018 - 01.2019
- Central Process Facilities comprise of 2 Heavy Crude Oil processing Train 1 & 2 of capacity 30000 BPD each ,13 OTSG for Steam Generation, Water Treatment Unit, Produced Water and Water Disposal System, 930 Production Wells of Block 2 & Block 3 with respective Satellite station ISS2 & ISS3 for initial separation, 6 Trunk lines of Steam Injection, Crude Emulsion Oil, Casing fuel Gas & Fire Water, 160 KM Crude Oil Pipeline, 130 Fuel Gas Pipeline,120 Km Water Pipeline, 4 Export Crude Oil Storage Tanks
- More than VFD unit commissioned in LFHO projects
Principal Commissioning Engineer (Process)
Petrofac International Ltd
01.2016 - 01.2017
- Central Process Facilities comprise Two Gas Trains capacity 550 mmscfd each, liquid train capacity 36000 BPD and Produced water Treatment Unit Capacity 40000 BPD
Senior Commissioning Engineer, Technical Assurance and Project Planning
PETRONAS CARIGALI SDN BHD
01.2013 - 01.2014
- Project 1- Sabah Oil & Gas Terminal, 4.0 billion USD, PETRONAS SABAH, Malaysia
- Project 2- Gumusut - Kakap Floating Production System (FPS), 5.0 billion USD, SHELL-PETRONAS JV, Malaysia
- Project 3-FEED Execution and FEED documents review for KASAWARI Project
- Served respective roles for the following projects: Commissioning Technical Principal (TP) for Shell-PETRONAS Deep Water project; Senior Commissioning Engineer for Tamango and Sumandak Tepi Infill Drilling projects; Senior Commissioning Engineer for Sabah Oil and Gas Terminal; TP Engineer for Samarang EOR Project; TP Engineer for PFLNG Project; TP Engineer for Sepat Ph 2 Oil and Gas Integrated Project; TP and Engineering Coordination of Sepat WIM Project; Commissioning TP for Malikai TLP JV Projects
- Focal person for the following initiatives: DCHD in Development of Deep-Water Institutional Capabilities and Enhancement of PTS, CSP20 and CSP21
- Constructability review, Review of hook up procedures, manpower planning, schedule planning preparation, hock-up staff recruitment and mobilization
Commissioning Manager
Petrofac International Ltd
01.2011 - 01.2013
- Project 1- FCP Shell Majnoon Project-Phase 1, 500 million USD, Shell, Iraq
- The Majnoon Field Development (MFD) is split into 2 Phases
- Current Phase 1 development of Majnoon Field is to achieve First Commercial Production (FCP) of 175 kbopd average for 90 days within a consecutive 120 days period in order to initiate cost recovery
- Project 2- Petro Rabigh Product Tank farm and Utility, 800 Million, Rabigh ARAMCO, Saudi Arabia
- Project 3- Jazan Refinery Crude Oil and Product Tank Farm and Utility Project, 1.4 Billion, ARAMCO, Saudi Arabia
- Project 4- LAGAN TOREMORE Project, TOTAL, 0.8 billion, Seat Ireland, UK
- Proposals: Bab Habshan Project, 200 million USD, ADNOC, ABUDHABI; Bab Compressor Project, 500 million, ADNOC, ABUDHABI; Proposal of SARB4 Project, 2.2 billion, ARAMCO, Saudi Arabia; Proposal of Yamal Peninsula LNG, 8.0 billion, Yamal Peninsula, Russia
Commissioning Coordinator
Petrofac International Ltd
01.2008 - 01.2011
- Project 1- EPC Harweel Cluster Phase-2 Facilities, 2.9 billion USD, PDO, Oman
- Process of Crude Oil Stabilizing, Process of Gas Sweetening Unit, Process of Gas Dehydration (TEG) and Process of Hydrocarbon Dew Pointing
- Commissioning of Mercury and Mercaptan System, Commissioning of Water Injection system, Commissioning of Gas Injection System
Commissioning Manager
Punj Lloyd Ltd
01.2007 - 01.2008
- Project 1- DURP Pipeline and Gas Station Project, 200 million USD, QP, Qatar
Commissioning Coordinator & Operation Manager
BTC BOTAS
01.2005 - 01.2007
- Project 1- BTC Crude Oil Pipeline Project, 3.5 billion USD, Ankara, Turkey
- Operation support and advice during initial start-up and stabilization of process
- Commissioning and testing the performance of wartsilla main line pumps of all pumping stations
- Responsible as Chief Resident Controller and Area authority in different pumping stations during Construction, Pre-commissioning and Commissioning
Manager, Process
INDO GERMAN PETROCHEMICAL LIMITED
01.1996 - 01.2005
Superintendent, Production
POLYCHEM LIMITED
01.1992 - 01.1996
Senior Process Engineer
POLYCHEM LIMITED
01.1990 - 01.1992
Shift Chemical Engineer
JV Limited
01.1988 - 01.1990
Education
B.Tech. - Chemical Engineering
H.B.T.I
B.Sc. - PCM
Allahabad University
Skills
Project costing
FEED verification
Onshore and offshore MEGA projects
Review and approval of strategic documentation
Development and validation of pre-commissioning procedures
Development and validation of commissioning procedures
Development and validation of start-up procedures
Flawless start-up initiatives (FSI)
Operation readiness assurance (ORA)
Management of Commissioning activities
Onshore Greenfield projects
Onshore Brownfield projects
Preparation and issuance of Invitations to Tender (ITT)
Evaluation of proposals
Recommendations for contract awards
HAZID
HAZOP
Flawless project delivery programs
Interface management
Personal Information
- Date of Birth: 06/30/64
- Nationality: Indian
Designation
Commissioning Manager
Software
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Accomplishments
- Collaborated with team of 70 in the development of LFHO Porject,Kuwait.
- Collaborated with team of 65 in the development of BP Ghazeer,Oman
- Supervised team of 70 staff members.
- Used Microsoft Excel to develop level 6 schedule tracking spreadsheets.
- Achieved Project Completion by completing Precommissioning & Commissioning with accuracy and efficiency.
Work Preference
Important To Me
4-day work weekCompany CultureWork-life balancePaid sick leaveTeam Building / Company RetreatsCareer advancementLanguages
English
Advanced (C1)
Hindi
Advanced (C1)
Timeline
Commissioning Manager
Petrofac International Ltd
01.2023 - 01.2025
Commissioning Manager
Petrofac International Ltd
01.2022 - 01.2023
Commissioning Manager
Petrofac International Ltd
01.2021 - 01.2022
Commissioning & Site Manager
Petrofac International Ltd
01.2020 - 01.2021
Dy Commissioning Manager
Petrofac International Ltd
01.2018 - 01.2019
Principal Commissioning Engineer (Process)
Petrofac International Ltd
01.2016 - 01.2017
Senior Commissioning Engineer, Technical Assurance and Project Planning
PETRONAS CARIGALI SDN BHD
01.2013 - 01.2014
Commissioning Manager
Petrofac International Ltd
01.2011 - 01.2013
Commissioning Coordinator
Petrofac International Ltd
01.2008 - 01.2011
Commissioning Manager
Punj Lloyd Ltd
01.2007 - 01.2008
Commissioning Coordinator & Operation Manager
BTC BOTAS
01.2005 - 01.2007
Manager, Process
INDO GERMAN PETROCHEMICAL LIMITED
01.1996 - 01.2005
Superintendent, Production
POLYCHEM LIMITED
01.1992 - 01.1996
Senior Process Engineer
POLYCHEM LIMITED
01.1990 - 01.1992
Shift Chemical Engineer
JV Limited
01.1988 - 01.1990
B.Sc. - PCM
Allahabad University
B.Tech. - Chemical Engineering
H.B.T.I