Sanjeeb Kumar Biswal
Bhadrak
Summary
Results-driven Mechanical Engineer with 13+ years of experience in aerospace manufacturing, design, and New Product Development (NPD). Currently working as an Assistant Manager in Aerospace, specializing in end-to-end product industrialization using APQP, PPAP, Design and Process PFMEA, Process Flow Diagrams (PFD), and Control Plans. Proven expertise in handling critical aerospace components, ensuring process validation, quality compliance, and on time delivery. Strong background in cross-functional coordination, process optimization, productivity improvement, and shop floor management. Proficient in CAD Tools.
Overview
1
1
Certification
14
14
years of professional experience
Work History
Assistant Manager- Manufacturing Engineering
Bharat Forge Ltd. Aerspace
Pune
02.2024 - Current
- Led end-to-end NPD activities for multiple aerospace components, including process design, validation, and industrialization.
- Successfully prepared and submitted APQP & PPAP packages (including FAIR) with 100% on-time submission.
- Developed PFMEA, Control Plans, SOPs, and process documentation ensuring risk mitigation and process stability.
- Coordinated with cross-functional teams, improving project execution efficiency and reducing delays.
- Designed components using Siemens NX supporting faster development and validation cycles.
Senior CAD Engineer
AABSYS IT Pvt. Ltd.
Bhubaneswar
07.2020 - 01.2024
- Performed medical image processing, segmentation, and 3D reconstruction of human bone anatomy from CT scan data using Mimics.
- Generated accurate CAD models of reconstructed bones in CAD for orthopedic implant and prosthesis development projects.
- Contributed to patient-specific design workflows by ensuring high geometric accuracy and manufacturable CAD data for downstream engineering applications.
Engineer
Bharat Forge Limited – Aerospace
Pune
03.2018 - 06.2020
- Led a 10-member production team handling critical aerospace components.
- Improved productivity by 10% through cycle time reduction initiatives.
- Managed 2 new part development projects using DOE methodology.
- Reduced workplace incidents by implementing improved safety practices and training programs.
- Implemented 1S–6S and FOD practices, enhancing shop floor discipline and efficiency.
Operator
KSPG Automotive India
Pune
01.2012 - 06.2017
- Operated CNC HMC machines ensuring consistent quality and production efficiency for fuel pumps.
- Conducted in-process inspections using measuring instruments to maintain dimensional accuracy
- Assisted in machine setup, tool changes, and basic troubleshooting, improving equipment availability and operational efficiency.
- Performed assembly of automotive fuel pumps, ensuring correct fitment, functional quality, and compliance with manufacturing specifications.
Education
B.E - Mechanical Engineering
SCITM
Odisha08-2016
Diploma - Mechanical Engineering
KSE
Odisha08-2011
10th -
VSV
Odisha05-2007
Skills
- NPD
- APQP Pack preparation
- Control Plan & SOP Development
- PFMEA development
- DOE
- Process Validation & Industrialization
- CAD modeling
- Root Cause Analysis & Risk Mitigation
- Cycle Time Reduction & Productivity Improvement
- Cross-functional Coordination
- Quality Compliance & Standards
- Project coordination
- Quality assurance
- Process design
Languages
English
Advanced (C1)
C1
Hindi
Advanced (C1)
C1
Odia
Advanced (C1)
C1
Certification
- ADCNC Techniques & Practices
- Master in CAD/CAM
- Mastering AS9100
- Six Sigma Green Belt
Accomplishments
- Appreciation for highest production achieved
Timeline
Assistant Manager- Manufacturing Engineering
Bharat Forge Ltd. Aerspace
02.2024 - Current
Senior CAD Engineer
AABSYS IT Pvt. Ltd.
07.2020 - 01.2024
Engineer
Bharat Forge Limited – Aerospace
03.2018 - 06.2020
Operator
KSPG Automotive India
01.2012 - 06.2017
B.E - Mechanical Engineering
SCITM
Diploma - Mechanical Engineering
KSE
10th -
VSV