SANTHOSH H B
Bengaluru
Summary
With a BE in Chemical Engineering and a PG Diploma in Safety Engineering, I adeptly oversee the production of Plating on Plastics (POP) including Duplex Nickel Chrome, Satin Finish, and Trichrome finish on ABS Plastics. I excel in PILOT Line operations and managing alpha and beta site trials for new product launches. My expertise encompasses production management, troubleshooting, chemical utilization, electrolyte maintenance, and electroplating plant management. I am skilled in process parameter development, production planning, ISO TS-16949 documentations, and implementing quality measures such as SPC and OEE calculations. With a keen eye for detail, I ensure adherence to regulatory requirements and proficiently handle bath analysis and document management.
Reliable Manager demonstrating high level of ownership and initiative. Possessing exceptional work ethic and desire to go above and beyond to exceed company expectations. Offering knack for building productive working relationships. Successful in fast-paced, deadline-driven environments to manage goals and team development. History of thriving in team-oriented environments.
Overview
11
11
years of professional experience
Work History
Manager
Paramount Polymers
06.2025 - Current
- Managing end-to-end production operations for plating on plastics (POP) with a focus on automotive and electronics-grade quality standards.
- Overseeing quality assurance and laboratory testing to ensure adherence to OEM specifications and international standards.
- Leading Production Planning and Control (PPC) to optimize output, minimize downtime, and ensure timely delivery of plated components.
- Coordinating with cross-functional teams including R&D, maintenance, and EHS for smooth plant functioning.
- Driving process improvements, troubleshooting plating defects, and implementing corrective actions.
- Successfully led the approval process for plated components with major OEMs like SAMSUNG and John Deere, meeting their stringent quality and reliability benchmarks.
- Enhanced productivity and reduced rejection rates through strategic process optimization and operator training.
Production Manager
Sekisui Dljm Molding
07.2024 - 05.2025
- Optimized the production and process of Plating, including NPD parts, resulting in a 6% reduction in RMC consumption within 3 months.
- Successfully maintained COPQ at 10% during the process improvement.
- Led the plating department in customer interactions.
- Ensured meticulous record-keeping and prepared MRM for management review.
Manager
Grauer & Weil
10.2023 - 06.2024
- Managed Technical Centre team, overseeing maintenance and troubleshooting on the production line.
- Proactively engaged with customers to address technical issues by replicating them on the pilot line, ensuring effective troubleshooting and quick resolution.
- Conducted product training for the sales team, equipping them with in-depth knowledge about the products.
- Educated customers on the benefits and advantages of the plating chemicals, fostering stronger relationships and increasing product understanding.
Team manager
Atotech India private limited
04.2021 - 10.2023
- Supervised pilot line operations at the Technical Centre, ensuring successful alpha and beta site trials.
- Managed data collection and analysis, providing valuable insights to the sales and R&D teams regarding product performance.
- Maintained plating line in adherence to industry standards, ensuring high-quality production.
- Delivered customer samples, bolstering customer confidence and driving increased sales potential.
Assistant Manager
Galva Decoparts Private limited
07.2018 - 04.2021
- Managed the production of Plating on Plastics (POP) in various forms including Duplex Nickel Chrome, Satin Finish, and Trichrome finish on ABS Plastics.
- Implemented production management techniques resulting in a 15% increase in efficiency.
- Applied troubleshooting techniques to resolve process issues, reducing downtime by 20%.
- Optimized chemical utilization and maintained electrolytes, leading to 10% cost savings.
- Oversaw complete maintenance of the electroplating plant, ensuring continuous operation.
- Prepared electrolytes and conducted nickel and copper plating solution treatments.
- Designed and developed plating hangers, improving process efficiency by 12%.
- Successfully established process parameters, contributing to a 10% reduction in defects.
- Planned production activities, aligning with schedules and achieving on-time deliveries.
- Managed ISO TS-16949 documentation and prepared work instructions and flow charts.
- Utilized Statistical Process Control (SPC) methods to monitor and enhance production quality.
- Handled lab report management and conducted process measures to drive improvements.
- Calculated Overall Equipment Effectiveness (OEE) to identify areas for enhancement.
- Conducted bath analysis and managed documentation related to Finished Goods (FG) testing.
Production Engineer
KONGOVI ELECTRONICS PRIVATE LIMITED
06.2014 - 07.2018
- Supervised plant operations to efficiently manage manpower and achieve daily production targets.
- Documented plant records and monitored maintenance activities in compliance with ISO norms.
- Spearheaded internal and external audits to ensure adherence to quality standards.
- Ensured on-time delivery of products, contributing to high customer satisfaction.
- Entered day-to-day activities into ERP system to maintain accurate records.
Education
B.Tech/B.E. - Chemical
Dayanand Sagar Institute of Technology
Bangalore01.2014
12th -
Karnataka, Other01.2010
10th -
Karnataka, Other01.2008
Skills
- Excel
- MS Office
- SAP
- ERP
- Process Management
- Production Planning
- Customer Service
- Project Management
- Safety Engineering
- Chemical
- Engineering
- Production management
- Quality assurance
- Process improvement
- Statistical process control
- Team leadership
- Employee training
- Technical troubleshooting
- Project management
- Time management
- Decision-making
- Work prioritization
- Risk management
- Competitor research
- Cross-functional team management
Languages
- English
- Hindi
- Kannada
Experience Years
11
Languages
English, Hindi
First Language
Spanish
Beginner
A1
Timeline
Manager
Paramount Polymers
06.2025 - Current
Production Manager
Sekisui Dljm Molding
07.2024 - 05.2025
Manager
Grauer & Weil
10.2023 - 06.2024
Team manager
Atotech India private limited
04.2021 - 10.2023
Assistant Manager
Galva Decoparts Private limited
07.2018 - 04.2021
Production Engineer
KONGOVI ELECTRONICS PRIVATE LIMITED
06.2014 - 07.2018
B.Tech/B.E. - Chemical
Dayanand Sagar Institute of Technology