Summary
Overview
Work History
Education
Skills
Certification
Mailingaddress
Personal Information
Trainingsattended
Accomplishments
Timeline
Generic

SANTHOSH KUMAR .K

New Product Design & Development
Tirupati

Summary

A Six Sigma &certified professional with over 16 years of experience in: Product Design& Development Product Management Evolution & Testing Value Engineering Multi Project Coordination People Management Budgeting/ Cost Optimization QMS Currently associated with Amara raja Batteries Ltd., Tirupati as Deputy Manager Attended different trainings on APQP, PPAP, FMEA, QFD, MSA & SPC and gained knowledge of NPD, teamwork, leadership, managerial skills and stress management in the organization Possess knowledge of CAD Packages like CATIA V5, AutoCAD and SAP Application Proven track record of leading the organization to increase revenues and profitability, streamline workflow and create a team environment to increase productivity Expertise in design and development of batteries through the application of APQP methodology which covers DFMEA, PFMEA, DVP & PPAP Proficient in AGM VRLA Batteries & its allied Tooling Design and Development Saved Rs. 300 Million through implementing ‘Value Engineering Concepts’ in New Product Development in a span of 10 years Skilled in managing operations involving product designing, conceptualization to execution ,in-process inspection, team building in co-ordination with the internal departments Possesses excellent interpersonal, analytical and negotiation skills with proven track record of utilizing process-oriented approach towards the accomplishment of cost, profit, service and organizational goals

Overview

17
17
years of professional experience
6
6
years of post-secondary education
2
2
Certifications
3
3
Languages

Work History

Sr. Manager – New Product Development (VRLA)

Amara Raja Energy & Mobility Limited
Tirupati
09.2023 - Current
  • Developing, reviewing design prototypes & recommending adequate changes to the approved models before actual roll out of the new products, verifying the drawings approving, performing tests and finalizing product design; ensuring products as per company’s quality parameters to facilitate mass production
  • Designing new concepts for development of new products and maintaining technical compatibility to develop concepts into real products
  • Initializing project requirements, analyzing product cost/price and preparing schedule plan for effective implementation of projects
  • Following design control and stage gate processes while designing prototypes and products & providing backup services by advising and developing innovate ideas, concepts and methods for same
  • Preparing comprehensive project plans with technical objectives and detailed cost estimates along with quoting, scheduling and managing multiple projects on time
  • Conducting market research of competitor batteries to know their strengths and weaknesses
  • Coordinating with the product launch teams to facilitate product launch as per the scheduled plan
  • Supervising the quantitative assessment of design prototypes in-line with regulatory and industry norms to tackle all regulatory and marketing issues
  • Administering progress of assigned projects to major stakeholders and documenting records for all project proposal and associated activities
  • Generating budgets for manpower, prototyping and tooling & creating and modifying Master Bill of Materials in SAP
  • Interacting with mold and tooling suppliers for quotations, raising Purchase Requests in SAP and releasing of final drawings for mold and tool manufacturing
  • Participating in LSS programs to promote continuous product improvement initiatives
  • Collaborated closely with peers from other departments to drive organizational success jointly as one cohesive unit.
  • Reduced costs, optimized resource allocation, and improved efficiency in managing projects.
  • Improved team performance by providing comprehensive training and fostering a collaborative work environment.
  • Consistently met or exceeded annual performance targets set by senior leadership.
  • Led cross-functional teams to achieve project milestones and deliver high-quality results.

Sr. Manager – New Product Development

Amara Raja Energy & Mobility Limited
Tirupati
04.2020 - 09.2023

Deputy Manager – New Product Development

Amara Raja Energy & Mobility Limited
Tirupati
04.2016 - 04.2020

Senior Engineer – New Product Development

Amara Raja Energy & Mobility Limited
Tirupati
04.2012 - 04.2016

Product Engineer in Product Development

Amara Raja Energy & Mobility Limited
Tirupati
04.2009 - 04.2012

Graduate Engineer Trainee in Product Development Department

Amara Raja Energy & Mobility Limited
Tirupati
07.2008 - 06.2009

Education

Bachelor of Science - Mechanical Engineering

Vignan’s Institute of Information Technology
Visakhapatnam
01.2004 - 01.2008

Diploma - Mechanical Engineering

MRAGR Govt. Polytechnic
Vizianagaram
01.2002 - 01.2004

Skills

  • CATIA

  • SAP S4 HANA

  • MS Office

  • Internet Applications

Certification

Green Belt Certified in Six Sigma

Mailingaddress

Flat # 220, 2nd floor, Gokulam Heights, Thimminaidupalem, Tirupati, Andhra Pradesh, 517520, India

Personal Information

Date of Birth: 01/17/84

Trainingsattended

  • APQP, PPAP, FMEA, QFD, MSA and SPC
  • First Time Managers Program in collaboration with Great Lakes Institute, Chennai
  • Teamwork, Leadership, Managerial Skills and Stress Management
  • Technician Apprentice Training from Visakhapatnam Steel Plant for 1 year (09/01/04 - 09/01/05)

Accomplishments

  • Resolved Product issues through consumer testing
  • Promoted from Manager to Sr. Manger through the company's switching lanes program
  • Successfully acquired Two Design Registrations through The Patent Office, Government of India

Timeline

Sr. Manager – New Product Development (VRLA)

Amara Raja Energy & Mobility Limited
09.2023 - Current

Sr. Manager – New Product Development

Amara Raja Energy & Mobility Limited
04.2020 - 09.2023

Deputy Manager – New Product Development

Amara Raja Energy & Mobility Limited
04.2016 - 04.2020

Senior Engineer – New Product Development

Amara Raja Energy & Mobility Limited
04.2012 - 04.2016

Product Engineer in Product Development

Amara Raja Energy & Mobility Limited
04.2009 - 04.2012

Graduate Engineer Trainee in Product Development Department

Amara Raja Energy & Mobility Limited
07.2008 - 06.2009

Bachelor of Science - Mechanical Engineering

Vignan’s Institute of Information Technology
01.2004 - 01.2008

Diploma - Mechanical Engineering

MRAGR Govt. Polytechnic
01.2002 - 01.2004
Green Belt Certified in Six Sigma
Certified ISO TS 16949 Internal Auditor
SANTHOSH KUMAR .KNew Product Design & Development