Santosh D. Sawant
Manufacturing Head
Nashik,MH
Summary
A seasoned Plant Manager and Project Manager with over 25 years of experience in production, quality assurance, machine maintenance, vendor management, and process optimization in the automotive and industrial sectors. Expertise in Lean manufacturing, Kaizen, TPM, and continuous improvement initiatives. Proven ability to lead teams, manage large-scale projects, and drive operational efficiencies across multiple functions.
Overview
29
29
years of professional experience
6
6
Certifications
Work History
Head of Marketing & Sales
Teskons Pvt. Ltd.
01.2016 - Current
- Spearhead marketing and sales operations, focusing on B2B and Government tenders.
- Manage customer relationships, from initial inquiry to order execution, ensuring timely deliveries and customer satisfaction.
- Oversee both domestic and international sales operations, driving a 30% growth in revenue through targeted sales initiatives and strategic marketing campaigns.
- Collaborate with the design and development teams for new product development, and ensure smooth communication for production and dispatches.
Project Manager & Plant Head
Teskons Pvt. Ltd.
09.2010 - 12.2015
- Led the end-to-end setup of a new manufacturing plant, including land procurement, contractor selection, and obtaining necessary regulatory approvals.
- Managed all phases of plant construction, including layout design, procurement, and commissioning of machinery (e.g., TIG/MIG welding machines, CAB brazing furnace).
- Led recruitment, training, and administration for plant staff across all functions, ensuring smooth operations from day one.
- Achieved operational readiness of the new plant in record time (January 2014).
Plant Manager
Teskons Pvt. Ltd.
01.2004 - 01.2010
- Streamlined production operations and managed teams to meet targets, driving improvements in throughput and OEE.
- Spearheaded Kaizen initiatives, resulting in reduced cycle times and enhanced production efficiency.
- Led safety and quality programs, ensuring adherence to ISO 9001:2008 standards and implementing process controls that improved product quality and consistency.
- Directed machine maintenance programs, reducing downtime through preventive maintenance and autonomous maintenance practices.
QA Officer
Teskons Pvt. Ltd.
01.2001 - 01.2004
- Developed and implemented quality control systems, ensuring compliance with customer-specific requirements.
- Led internal audits and participated in the certification process for ISO 9001:2000.
- Supported production teams in troubleshooting quality issues, reducing rework and enhancing product quality.
Production Supervisor
Teskons Pvt. Ltd.
01.1997 - 01.2001
- Managed daily production activities, ensuring smooth operations and adherence to production schedules.
- Assisted in the implementation of Lean and 5S methodologies, reducing waste and improving efficiency.
Education
Diploma - Mechanical Engineering
Govt. Polytechnic
Ratnagiri, Maharashtra01.1996
Skills
Production Management & Optimization
Lean Manufacturing & Kaizen
Project Management & Plant Setup
Quality Assurance & Control
Vendor & Supply Chain Management
Process Improvement & Cost Reduction
Safety Compliance & Environmental Management
Team Leadership & Training
References
- Nilesh, Thakur, Mr., 8600195914, Thane
- Mahesh, Manshani, Dr., 9422247150, Nashik
Accomplishments
- Successfully designed, constructed, and commissioned a new manufacturing plant, operational from January 2014, ensuring compliance with all regulatory requirements.
- Introduced cost-saving measures and process improvements, resulting in a 15% reduction in production costs.
- Completed a 15-day training program in Japan on "Production Management – for India" organized by AOTS Japan and ACMA.
- Led a team in reducing MTTR and improving OEE by implementing a comprehensive maintenance strategy.
- Led multiple Kaizen projects, reducing production cycle time by 20%.
- Increased customer satisfaction and repeat business by managing effective communication and timely delivery of quality products.
Certification
AOTS Japan Production Management Training (2010)
Timeline
Head of Marketing & Sales
Teskons Pvt. Ltd.
01.2016 - Current
Project Manager & Plant Head
Teskons Pvt. Ltd.
09.2010 - 12.2015
Plant Manager
Teskons Pvt. Ltd.
01.2004 - 01.2010
QA Officer
Teskons Pvt. Ltd.
01.2001 - 01.2004
Production Supervisor
Teskons Pvt. Ltd.
01.1997 - 01.2001
Diploma - Mechanical Engineering
Govt. Polytechnic