Sasikumar P
Kanchipuram
Summary
To working a globally competitive environment on challenging assignments that shall yield the twin benefits of job satisfaction and a steady-paced professional growth A challenging career with a continuous improvement to the company and my own, through my contribution.
Work Experience HISENSE India Electronics Private Limited, Noida. Experience details Working as a Quality & Development Manager in the Hisense India Private Limited form May2022 to Till Date. Profile of the Organization Working as Factory manager to Dixon & Bhagwati manufacturer of LED TV Products at Tirupati. My Role OEM,ODM Quality & Technical Support to India side. NPI Activity & Local Part development. Process Failure analysis & improvement. Plant ESD/EOS auditor. Production Yield Improvement. Ensure 100% Product factory Out. 4M & 1E change follow up Worker Skill up. My Responsibilities Ensuring CTQ & PL process parameters. Ensuring 100% quality product delivered to customer. ESD/EOS daily & monthly audit planning & control. Dixon & Other local supplier Improvement activity. Localization for All packing material. Supplier Quality Assurance for OEM & ODM. Ensure 100%Product Outgoing without affecting Quality. Yield & Process Improvement through Worker Tracking report & Daily Dummy test plan. Pending Lot Closure support. FG Warehouse Audit & Ensure Standard stacking method. Support for New Product Ontime Launching. NPI Reequipments follow up with Local & Hisense HQ(Jigs, Fixters & RM, Part Approval,Etc.,.
Overview
20
20
years of professional experience
1
1
Certification
Work History
Quality & Development Manager
HISENSE India Electronics Private Limited
05.2022 - Current
- Company Overview: Working as Factory manager to Dixon & Bhagwati manufacturer of LED TV Products at Tirupati
- OEM,ODM Quality & Technical Support to India side
- NPI Activity & Local Part development
- Process Failure analysis & improvement
- Plant ESD/EOS auditor
- Production Yield Improvement
- Ensure 100% Product factory Out
- 4M & 1E change follow up
- Worker Skill up
- Ensuring CTQ & PL process parameters
- Ensuring 100% quality product delivered to customer
- ESD/EOS daily & monthly audit planning & control
- Dixon & Other local supplier Improvement activity
- Localization for All packing material
- Supplier Quality Assurance for OEM & ODM
- Ensure 100%Product Outgoing without affecting Quality
- Yield & Process Improvement through Worker Tracking report & Daily Dummy test plan
- Pending Lot Closure support
- FG Warehouse Audit & Ensure Standard stacking method
- Support for New Product Ontime Launching
- NPI Reequipments follow up with Local & Hisense HQ(Jigs, Fixters & RM, Part Approval,Etc.
- Working as Factory manager to Dixon & Bhagwati manufacturer of LED TV Products at Tirupati
- Cost saving by introducing alternate TV manufacturer Bhagwati New Supplier
- Low Box Development done with Khetan -Hyderabad
- Power Cord cost saving by introducing Local Supplier -UKB ,Noida
- Product manufacturing cost saving done through SKD To CKD conversion
- Process Defect reduction through -Daily in process meeting
- Worst defect arrested Light leakage Offline backlight testing at LCM Final, Reduced Dust particle by adding vacuum cleaning
Team leader
SAMSUNG India Electronics Private Limited
04.2010 - Current
- Established a strong reputation as the largest producer of LED televisions globally.
- Oversaw advancements in assembly processes for LCM and television units.
- Performed defect evaluations to enhance operational processes.
- Monitored and analyzed material properties to maintain high-quality benchmarks.
- Decreased frequency of employee errors.
- Acted as Plant ESD/EOS compliance auditor ensuring adherence to standards.
- Executed setup of production line to enhance efficiency.
- Executed quality checks on outgoing products to ensure compliance.
- Directed efforts for enhanced process quality by reducing defects.
- Controlled implementation of corrective actions targeting severe defects.
- Oversaw and authenticated vendor operations.
- Oversaw management of finished goods quality.
- Earned job certification by demonstrating dedication and responsibility.
- Led process defect control meetings daily for addressing production issues.
- Focused on defect analysis to ensure consistent decrease.
- Accelerated production readiness through effective changeover strategies.
- Maintained oversight of CTQ & PL process standards for effectiveness.
- Secured impeccable product standards for customer satisfaction.
- Streamlined processes for ongoing control of ESD/EOS audits.
- Monitored vendor countermeasures for efficiency.
- LCM clean room inspection and management
- Field Defect Elimination activity
- Pioneered improvements for leading LED TV industry giant.
- Conducted programs aimed at lowering the incidence of internal defects.
- Streamlined deployment of accessory configurations to ensure error-free operation.
- Addressed and resolved auto inspection defect through enhanced workplace communication.
- Streamlined accessory management for premium TVs by introducing E-pass sequential scanning.
- Established a reliable system to eliminate labeling errors.
- Reduced occurrences of particles in the liquid crystal module.
Process control technician
SALCOMP India Pvt Ltd.
01.2007 - 01.2010
- Recognized as the largest charger manager manufacturing firm in India.
- Minimized rejection rate in designated operational line.
- Achieved lower scrap rates by implementing quality controls.
- Coordinated OQC with efficiency.
- Maintain organized work environment by applying 5S principles to managed line.
- Educated operators in detecting line defects.
- Oversaw distribution of personnel throughout shop floor operations.
- Configured operational parameters to enhance performance on wave soldering and other related equipment.
- Enhanced thermal allocation in wave soldering procedures.
- Streamlined operations to decrease defect rates in wave soldering and reflow machinery.
- Laser marking parameter setting & control
- Handled the adjustment and regulation of ultrasonic welding metrics.
- Leading company in India's charger manager production sector.
- Ultrasonic Welding Machine Scrap Reduced through the new program setting
- Laser Making Machine scraps Reduced
- SMT MELF Diode Missing issue cleared
- Achieved lower glue consumption by establishing daily tracking protocols.
- Decreased charger improper welding through the introduction of an online data graph reader.
Technical Apprenticeship
Lucas TVS India Pvt Ltd.
01.2005 - 01.2006
- Training undergone: SAMSUNG INDIA PVT LTD ESD/EOS auditor training
- South Korea
- Hisense China -Qingdao For Factory Improvement Study(2 times)
- Accolades: Samsung chennai ESD/EOS trainer & auditor
Education
DEEE - Electrical & Electronics
Pallavan polytechnic college
Kanchipuram01.2005
Skills
- SAP
- MS Office
- ULTRASONIC Welding
- Wave soldering
- M/c Setting
- Control
- ESD
- EOS
- 7QC TOOLS
- DMAIC
- PFMEA
- ISO 9001
- ISO 14001
Areas Of Interest
- Process control
- Analysis & Problem solving techniques
- Worker Training & Development
- Team Management & Manpower handling
- ESD/EOS, Vendor & PROCESS Auditing
- LCM clean room management and Environment improvement
Job Profile
Quality Team Leader, Wide range of experience in the Quality field. Able to work on own initiative & as a part of a team. Leadership skills like involving, managing, developing and motivating teams to achieve their objectives.
Mobile Numbers
- 8754438012
- 7010777896
Personal Information
- Passport Number: K7881311
- Date of Birth: 01/27/86
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Disclaimer
I hereby declare that the information furnished above is true to the best of knowledge and belief. I assure that, if any placed, I will serve the organization with utmost Genuineness and Dedication.
Certification
Samsung's ESD certified internal Auditor
Additional Information
Samsung's Quality Circle Leader
Languages
English
Upper intermediate (B2)
Tamil
Advanced (C1)
Telugu
Elementary (A2)
Timeline
Quality & Development Manager
HISENSE India Electronics Private Limited
05.2022 - Current
Team leader
SAMSUNG India Electronics Private Limited
04.2010 - Current
Process control technician
SALCOMP India Pvt Ltd.
01.2007 - 01.2010
Technical Apprenticeship
Lucas TVS India Pvt Ltd.
01.2005 - 01.2006
DEEE - Electrical & Electronics
Pallavan polytechnic college
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