Senthil Madheswaran
Chennai
Summary
Seasoned Plant Head with comprehensive experience in overseeing plant operations, including production, quality control, maintenance and scheduling. Strong leadership skills coupled with an ability to optimize plant performance and productivity in the field of injection molding . Proven capability in process improvement initiatives that enhance operational efficiency. Demonstrated success in fostering a safety culture across teams to ensure compliance with industry regulations.
Overview
21
21
years of professional experience
Work History
Plant Head
Microtech Polymers
Chennai
05.2004 - Current
- Ability to convert a given drawing to a product in injection molding plastics and sub-processes.
- Identified areas of potential cost savings through process optimization initiatives in all process of a plastic industry,
- Promoted high-quality daily production by enforcing product standards and monitoring level of quality.
- Analyzed production data to identify trends and areas for improvement.
- Led teams in the development of new processes and procedures for improved operational efficiency.
- Identified and solved complex problems that impacted management and business direction.
- Oversaw employees and related programs to maximize team productivity and facility output.
- Developed plant performance metrics to measure key performance indicators such as throughput, efficiency and cost management.
- Cultivated culture of lean manufacturing and continuous improvement while providing operational leadership.
- Coordinated maintenance strategy for equipment, including predictive and preventive measures.
- Led regular stand-up meetings, Scrums and continuous improvement projects with measurable goals.
- Supported departments in successfully utilizing available labor, materials and equipment resources for production.
- Developed strategic plans for long-term objectives related to growth targets or sustainability initiatives.
- Examined and tested electrical power distribution machinery and equipment using various testing devices.
- Maintained budgetary responsibility for capital expenditures, operating expenses and labor costs.
- Evaluated schedules, orders and forecasts to plan processes and meet timetables.
- Developed and administered budgets for inventory, labor hours and overhead expenses.
- Contributed to new plant startup and implementation of processes for manufacturing, shipping and receiving and inventory management.
- Negotiated materials with suppliers to remain within budget.
- Coordinated efforts between engineering teams working on new product launches or process modifications.
- Reviewed quality control reports monitoring various aspects.
- Reviewed audit reports to ensure that all departmental goals were being met or exceeded.
- Strategized long-term business needs and applied customer feedback for process improvements.
- Provided top product quality control and inventory management resulting in reduced downtime and maximized revenue.
- Directed and managed the daily operations of a plant, including production, maintenance, quality control, logistics and safety activities.
- Provided excellent service and attention to customers when face-to-face or through phone conversations.
Education
Bachelor of Science - Mechanical Engineering
Park College of Engineering
Coimbatore04-2003
Skills
- Operations management
- Waste minimization
- Cost reduction
- Team building and development
- Cost control improvements
- Resource coordination
- Health and safety compliance
- Energy efficiency
Affiliations
- Management's go to person in terms of technical and commercial for any decision making regarding new investment and strategies
Accomplishments
- Earned undistributed trust over 20 years from management
- Got several Best supplier award , Consistent quality supplier award and ontime support award from almost all customers.
Languages
Tamil
First Language
English
Upper Intermediate (B2)
B2
Timeline
Plant Head
Microtech Polymers
05.2004 - Current
Bachelor of Science - Mechanical Engineering
Park College of Engineering
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