Hi, I’m
Shailesh Awari
Product Design Engineer
Pune
Summary
A competent professional with over 9+ years of experience in Product Design and development. Extensive involvement in Cost reduction, sheet metal design and development, gear design in kiss-soft, components packaging , casting, forging components design, loads and forces calculations for the components and their applications. Experienced team leader with a strong background in team development and project management. Skilled in inspiring people and coming up with plans for enhancing productivity to fulfill timelines
Overview
9
years of professional experience
3
Languages
Work History
Tata Technologies
Team Lead - Product Design and Development
11.2018 - Current
Job overview
- Responsible for cost reduction ideas evaluation, validation and release for production.
- Design and development of tipper body frame and body.
- Project timelines adherence and execution of projects conforming WCQ level 4
- Vehicle integration, concept of packaging of body, cleat mountings design, hydraulic design.
- Execute projects/ task from scratch to product thru different release life cycles.
- DFA/DFM/DFS/DFMEA/DFC with concerned agencies and teams for Structural parts and Assembly.
- Benchmarking of other Competitive OEMs for products collect related data, making data management for design use data to enhance design. Mounting, packaging of different components, assembly as per requirement, space and standards.
- Responsible for design and drawing checklist, PMXU report, Interface matrix, BOM accuracy.
- System level DFMEA, DVP and Green report coordination for production release.
- Material selection for components based on their usage, application, strength, function & design requirements.
- Releasing drawings in Team center thru life cycle management ensuring WCQ Level 4
- Calculations, C.G., load lifting of hydraulic cylinder for body, stability cal. , FAW, RAW etc.
- Involvement with CFT team for field issue resolution and providing RCA, ICA and PCA
- Involved in new technology projects for light weighting and future development like DCPD tipper, pusher body and twin cylinder body.
- Evaluated employee skills and knowledge regularly, training, and mentoring individuals with lagging skills
- Built strong relationships with customers through positive attitude and attentive response
Premium Transmission Limited
Product Design Engineer
07.2017 - 10.2018
Job overview
- Design & Development of special helical gearboxes
- Creating General Arrangement Drawing as per customer’s requirement.
- Calculation of gear train using Kiss-soft.
- Making Manufacturing Drawing of Gearbox Cases in Creo.
- Making Manufacturing Drawings of pinions, shafts and Gears in Creo.
- Responsibility for complete documents of assemblies and release Bill Of Material (BOM) in Windchill PLM
- Established Interaction with vendor during development cycle for prototyping and tooling kickoff.
- Led continuous improvements in engineering, resulting in clearer product design standards, better manufacturability and reduced engineering cycle time
Equalize Consultech Pvt Ltd.
Junior Design Engineer
12.2014 - 06.2017
Job overview
- Design & Development of Industrial Gear Boxes for different Mounting.
- Development of different mounting of Industrial gear box (Inline, Parallel & Perpendicular.)
- Design & Development of gear box using benchmark technique and packaging of gears into gearbox.
- Generate casting Drawing, Machining Drawing, Manufacturing drawing and Process drawing.
- Created General Arrangement Drawing and Sectional Drawing In Creo 2.0
- Parametric modeling for product Configurator as per customer requirement
Education
Solapur UniversitySolapur, India
Bachelor of Engineering from Mechanical Engineering
04.2001
University Overview
- Percentage: 66.67%
Pune BoardSolapur
Higher Secondary School Certificate (HSC)
04.2001
University Overview
- Percentage: 61%
Pune BoardSolapur
Secondary School Certificate (SSC)
04.2001
University Overview
- Percentage: 84%
Skills
Materials Selection
Design Thinking
Product Lifecycle Management
Timeline Management
Geometric Dimensioning and Tolerancing
CAD Software Proficiency
Engineering Change Orders
Creo, TCUA, PLM, Windchill
Short lead time
Standardization
People involvement
Continuous Improvement
Timeline
Team Lead - Product Design and Development
Tata Technologies
11.2018 - Current
Product Design Engineer
Premium Transmission Limited
07.2017 - 10.2018
Junior Design Engineer
Equalize Consultech Pvt Ltd.
12.2014 - 06.2017
Solapur University
Bachelor of Engineering from Mechanical Engineering
04.2001
Pune Board
Higher Secondary School Certificate (HSC)
04.2001
Pune Board
Secondary School Certificate (SSC)
04.2001
Career Summary
- Good experience in software's ( CREO , AUTO-CAD, Windchill, KISS-SOFT,PLM, Teamcenter, TCUA)
- Good knowledge of gear box housing design in casting and fabrication. Gear, pinion and shaft design for industrial helical gearbox.
- Good knowledge of sheet metal cross mbrs, mounting metal bkts, C-Channel frames, Gussets, Tank mtg blt, battery mtg bkts, stress reduction mbrs, body structure assy , plastic mudguards, casted & forged parts design and understanding their technical design requirements.
- Good knowledge of welding, its symbol, placement based on the requirements.
- Good knowledge of DFMEA, DFA, DFS, DFM, DVP,8D,PCA,RCA.
- Good knowledge of GD&T and its placements as per requirements.
- Proto development: Concept proto for components and their assy.
- Good knowledge of different manufacturing processes and sheet metal operations.
- Able to carry out hand calculation for design and tolerance. Load calculations,C.G. Calculations, Tipping calculations, Load lifting calculations.
- Material selections For components design based on their usage, applications, strength requirements..
- Innovative projects, design & development and Light weight projects.
- CFT meetings. Problem solving techniques like 8D and others, Time management, work plan, Data management, plans etc.
- Plan , target setting and execution as per project timelines along with team.
Declaration
I hereby sincerely describe that the above made statements and information given by me is true to the best of knowledge.