Summary
Overview
Work History
Education
Skills
Training
Accomplishments
Certification
Timeline
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SHARUK HUSSAIN. A

SHARUK HUSSAIN. A

Program Manager
Hosur,Tamilnadu

Summary

Results-oriented Program Manager with over 10 years of experience in successfully managing large-scale manufacturing and supply chain projects. Demonstrated expertise in program management and analytical thinking, enabling the creation of high-performance cultures within organizations. Committed to driving results and continuously improving processes to achieve success in every project undertaken.

Overview

11
11
years of professional experience
5
5
years of post-secondary education
2
2
Certifications

Work History

Program Manager

Ather Energy
Bengaluru
12.2024 - Current

Hired to lead the manufacturing program for the vehicle line to enhance the production capacity and improve its supply chain management.

  • Managing a complex project with CFT to improve the SPR and OLE of the entire line to improve the efficiency.
  • Managing multiple strategic projects with numerous sub-projects or workstreams.
  • Managing 5 CFT for the introduction of new variants of the battery and bearings to be rolled out in the manufacturing line.
  • Collaborated with business leadership to set priorities based on business needs, resource capacity and risk exposure.
  • Established strong relationships with key stakeholders, ensuring support for program initiatives.

Associate Manager - Program Management

Siemens Gamesa
Bengaluru
07.2022 - 12.2024

Drove manufacturing integration on 90M+ Greenfield projects in Germany & Taiwan for the establishment of supply chain operations of one of the worlds largest OFFSHORE wind turbines.

  • Delivered as the module Program lead for the NPI and NPP projects for the various manufacturing programs throughout the globe for the new Offshore wind turbines
  • Managed in delivering the milestones and key deliverables for manufacturing operations in various gates in the Product life cycle management of the projects
  • Provided detailed technical and operational direction in project challenges, consistently meeting deliverables according to deadlines.
  • Successfully managed to complete various vendor readiness strategies for the key critical components such as bed-frame, canopy covers, bearings and converters with the saving of 1 million euros and 500 sq. m of footprint reduction in Taiwan project.
  • Led team meetings regularly to discuss progress updates, identify challenges or roadblocks, and provide guidance towards successful project completion.
  • Streamlined various CFT process maps for the entire project to identify the gap and to resolve it for the smooth execution of the projects.
  • Improved the execution of the project by ensuring the ramp-up of the volumes within the targeted timelines.
  • Managed risk assessments and implemented mitigation strategies to minimize potential issues during project execution.
  • Program(module lead) for the establishment of 8h TAKT for the manufacturing line of 12500 subcomponents product.
  • Value stream design and implementation of the flow of 20+ critical components for the plants in Germany & Taiwan.

Senior Project Engineer

WEG Industries India Pvt. Ltd
Hosur
04.2014 - 02.2022
  • Led process transformation projects for the entire new line of Wind turbine generators (Green Field Setup)
  • Monitored installation of materials and equipment for compliance with drawings and specifications.
  • Contributed to the knowledge of the complete Supply Chain starting from the tier one supplier and identify the risk associated.
  • Created detailed reports on engineering activities and findings.
  • Led the project plant layout design with the micro design of workstation considering the tools, equipment's, and man movements
  • Facilitated in designing the automation solutions for the warehouse to streamline the process of material flow to its workstations
  • Designing the VSM for the various supply chain process and ensuring the supply chain process is accurately mapped and calculating the EOQ
  • Designing the entire process flow of the material for each step of manufacturing and implementing the manufacturing plan for the components
  • Conducted analysis of operational effectiveness, processes and defining the strategic plan for manufacturing process
  • Applied DMAIC, DMADV, Lean and Project Management methodologies to successfully complete improvement projects and realize targeted benefits
  • Managed various vendor development and the process plan creation for the new vendors
  • Spear headed reduction of failure in the major NC through Lean six sigma approach with the total cost savings of $75000
  • Reduced project waste through efficient designs, resulting in 15% cost reduction.

Lead Lean Six Sigma

Flipkart Internet Pvt. Ltd
Bengaluru
10.2019 - 06.2020
  • Implemented continuous improvement suggestion system, encouraging employee engagement and innovation.
  • Responsible for kaizen improvements for the entire CX process team
  • Reduced cycle time with streamlined workflows, enhancing company's ability to meet customer demand.
  • Identified root causes of recurring issues through rigorous problem-solving techniques, developing long-term solutions to prevent recurrence.
  • Streamlined the logistics data with all the improvements required from fulfillment center till the final line haul
  • Achieved significant reduction of the escalations by 20% in the mobile verticals
  • Spearheaded for the implementation of new process for the PREXO mobile vertical by identifying potential failures in the BU

Education

Executive MBA - Operations Management

Great Learning
Bangalore
01.2021 - 02.2022

B.E. - Mechanical Engineering

Adhiyamaan College of Engineering
Hosur, India
07.2010 - 04.2014

Skills

Project management

Manufacturing Operations

Supply Management

Program Leadership

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Training

  • Lean Six Sigma Blackbelt Certified, 01/2021
  • Lean Practitioner, 01/2020
  • Design thinking, 01/2019
  • FMEA & QMS, 01/2019
  • Lean Six Sigma Green Belt Certified, 01/2017
  • PMP 35-hour Classroom training, 01/2017

Accomplishments

  • Executed NPP project of Offshore Wind Turbine in Taiwan.
  • Executed NPI project of Offshore wind Turbine in Germany.
  • Achieved close to 3.5M of cost savings by executing various cost out projects in quality task force.
  • Achieved RLMM certification for the 4.2 MW within the targeted deadlines.

Certification

Lean Six Sigma Black Belt

Timeline

Program Manager

Ather Energy
12.2024 - Current

Associate Manager - Program Management

Siemens Gamesa
07.2022 - 12.2024

Lean Six Sigma Black Belt

06-2021

Executive MBA - Operations Management

Great Learning
01.2021 - 02.2022

Lead Lean Six Sigma

Flipkart Internet Pvt. Ltd
10.2019 - 06.2020

Lean Six Sigma Green Belt

01-2018

Senior Project Engineer

WEG Industries India Pvt. Ltd
04.2014 - 02.2022

B.E. - Mechanical Engineering

Adhiyamaan College of Engineering
07.2010 - 04.2014
SHARUK HUSSAIN. AProgram Manager